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Owing to the increasing demand of shock absorbing function, the traditional bicycle frames are no longer suitable for current bikes, and the design methodology of bicycle frame also needs some revolution. Traditionally, engineers analyze the prejudged structures time and again to modify the previous design. However, the structure optimization provides us more efficient design process and the proper direction to revise the design. As the base of structure optimization, the topology optimization is appropriate for the structure design in the conceptual design phase. This method combining finite element analysis and optimization algorithm analyzes the structure and changes the design variables continuously in the design iterations. The mountain bike(MTB) consists of the front body, the rear body, the fork, and the rear shock absorber. A five degree of freedom model is established to simulate the dynamic characteristic of MTB. This study defines the design domains, loading cases, and boundary conditions for the front frameand the rear frame, respectively, to obtain the static topology optimization model. The shock absorbing effect and the frame stiffness fo the new design ofMTB frame are considered simultaneously. To satisfy the above demands, the study integrates topology optimization and dynamic simulation as a mechanism of dynamic analysis. In the mechanism, the positions of the shock absorber arethe input data, and the accelerations of the frame are the output. Using the accelerations as the object to be minimized, the above mechanism is used to compute the object function value, and the positions of shock absorber is chosen as design variables. The road surface is assumed as a sinuous wave. Thestudy utilizes simulated annealing(SA) method to obtain the solution of above optimization problem, and posts transient responses to compare the optimal design with the initial design.
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