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At present the primary material for the metalization of the ULSI(ultra-large scale integration) is aluminum. The goal of achieving high reliability and yield for ULSI fabrication can only be realized with the advanced annealing technology. We applied two different annealing processes on our multi-layer system in which Al films were sputtering deposited and TiN films were deposited with the reactive sputtering. The effects of the annealing process on the TiN diffusion barrier, surface morphology, and interdiffusion and reactions between interfaces, was executed by x-ray diffraction (XRD), scanning electron microscopy(SEM), optical microscopy, Auger electron spectroscopy and Rurtherford backscattering spectroscopy. Experimental results revealed that aluminum melted locally at the unstable area and forming holes on the surface of samples. AlN and Al3Ti formed at the interface between Al and TiN. The formation of titaniumsilicide between Ti and Si was also obsvered. It is believed that atoms will diffuse through the barrier film via defects in the barrier films, such as grain boundaries or voids. Furnace annealing makes those defects combine into voids and the Al atoms can be more easily to diffuse through the barrier during annealing at the temperature of 550℃. On the other hand, in-situ annealing produced fewer defects associated with the TiN barrier film and therefore could avoid the surface reactions and interdiffusion with Al and enhanced the barrier quality.
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