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研究生:林豪傑
研究生(外文):Hao-Jie Lin
論文名稱:矽酮改質Novolac型酚醛樹脂之研究
論文名稱(外文):Study on the Siloxane Modified Novolac Type Phenolic Resin
指導教授:馬振基馬振基引用關係
指導教授(外文):Chen-Chi M. Ma, Ph. D
學位類別:碩士
校院名稱:國立清華大學
系所名稱:化學工程學系
學門:工程學門
學類:化學工程學類
論文種類:學術論文
論文出版年:1999
畢業學年度:87
語文別:中文
論文頁數:123
中文關鍵詞:矽酮酚醛樹脂相容性改質機械性質難燃性增韌
外文關鍵詞:Siloxanephenolic resinmescibilitymodifiedmechanical propertyflame resistancethoughen
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本研究旨在探討以聚矽氧烷樹脂改質酚醛樹脂之脆性並提高酚醛樹脂之抗熱氧化性。為改善酚醛樹脂與聚矽氧烷之相容性,本研究自行合成矽酮聚醯胺樹脂(Poly-dimethylsiloxane adipamide ; PDMSA),藉由醯胺基加入聚矽氧烷主鏈,利用醯胺基與酚醛上的羥基形成氫鍵,以增加相容性。本研究內容即針對矽酮聚醯胺樹脂(PDMSA)之合成、PDMSA與Novolac type 酚醛樹脂相容性及PDMSA對Novolac type酚醛樹脂增韌效果及熱性質、燃燒性質之改善進行探討。 藉由1,3 Bis(3-aminopropyl)-1,1,3,3-Tetramethyl-disiloxane與己二酸反應形成醯胺或耐隆鹽(Amide or nylon salt)後經高溫熱融反應合成所需之矽酮聚醯胺樹脂(Poly-dimethylsiloxane adipamide ; PDMSA),經由IR及H1 NMR、C13 NMR鑑定,證明其結構正確。 由微差熱掃瞄分析(DSC)及紅外線光譜的結果得知,Novolac type酚醛樹脂與自行合成之PDMSA分子間會產生極強的分子間氫鍵;若PDMSA之含量較低,利用Kwei equation對分子間氫鍵作用力的修正,可得到較佳的預測結果,而在含30﹪~70﹪之PDMSA時則實驗結果較趨近Gordon-Taylor 及Fox equation所預估之理論值;此外,由DSC的結果可證實Novolac type酚醛樹脂與PDMSA摻混系統具有良好的相容性。 摻混系統未硬化前的TGA測試結果顯示,PDMSA/Novolac type phenolic resin摻混系統是以PDMSA改善酚醛樹脂低溫的耐熱性質,而以酚醛樹脂改善PDMSA高溫的耐熱性質。 PDMSA與Novolac type酚醛樹脂摻混後以環氧樹脂為硬化劑、DBU為促進劑進行硬化反應,並製成試片,其機械性質(包括Flexural strength、flexural modulus及Notched Izad Impact strength)顯示,PDMSA對酚醛樹脂具有良好的增韌效果;當加入5 phr的PDMSA時,耐衝擊強度增加37%;抗折強度增加66%。 PDMSA改質酚醛樹脂硬化的試片在空氣中的TGA測試結果顯示,在兩階段的熱裂解過程中,PDMSA中的脂肪族鏈,造成第一階段熱裂解溫度的下降,而矽氧烷鏈段則提升了第二階段熱穩定性的上升,且PDMSA含量需高於5phr,其對酚醛樹脂熱性質之改善才較明顯。由UL-94及L.O.I之測試結果顯示,含不同比例PDMSA之硬化試片之L.O.I值均為35,UL-94測試達94V-1標準,可知,酚醛樹脂/PDMSA聚摻合物為一種難燃、低發煙量、使用安全性高之防火高分子材料。

The objective of this study is to improve the toughness and the thermo-oxidative resistance of the cured Novolac type phenolic resin modified with polysiloxane. In order to improve the miscibility between Novolac type phenolic resin and polysiloxane, poly-(dimethylsiloxane adipamide) ( PDMSA ) were synthsized. By the addition of amide group in the main chain, strong intermolecular hydrogen bonding interaction was formed, consequently, the miscibility between Novolac type phenolic resin and polysiloxane was improved. The subjects of this study include the synthesis of PDMSA, miscibility between Novolac type phenolic resin, the improvement of toughness of PDMSA modified Novolac type phenolic resin and the improvement of thermo-oxidative resistance and flame resistance properties.From the experimental results, the predicted structure can be synthesized by reacting 1,3-bis(3-aminopropyl)-1,1,3,3-tetramethyl-disiloxane with adipic acid to form amide (nylon) salt, then was polymerized by melting reaction at 160 oC. By the investigations of IR, H1-NMR and C13-NNR, the molecular structure can be identified.Differential scanning calorymetric (DSC) and Infrared spectroscopic results show that there are strong intermolecular hydrogen bonding interactions existed between Novolac type phenolic resin and PDMSA. In the low PDMSA content regions, Kwei equation is feasible to the experimental Tg data; however, in the region between 30 wt.%~70 wt.% of PDMSA contents , the experimental Tg data closed to the prediction by Gordon-Taylor and Fox equations. furthermore, DSC results show great miscibility between Novolac type phenolic resin and PDMSA.TGA results of uncured Novolac/PDMSA blends show that PDMSA improves the thermo-resistance property of Novolac type phenolic resin at low temperature region, while Novolac type phenolic resin improved thermo-resistance property of PDMSA at high temperature region.Novolac type phenolic resin blended with PDMSA was cured by DGEBA type epoxy resin and using DBU as promotor The mechanical properties (include flexural strength, flexural modulus and Notched Izad impact strength) of Novolac type phenolic resin modified by PDMSA show great improvement. The flexural strength of cured resin specimen contains 5 phr PDMSA is 66% higher than that of neat phenolic resin. Flexural modulus of cured resin specimen contains 5 phr PDMSA is 3.6 times that of neat phenolic resin. Notched Izod impact strength of cured resin specimen contains 5 phr PDMSA is 37% higher than that of neat phenolic resin.TGA results of PDMSA modified Novolac penolic resin cured specimen in air show two step degradation. The addition of aliphatic chain of PDMSA to phenolic resin will decrease the first step degradation temperature of the cured resin specimens; however the siloxane chain will increase the second step degradation temperature.The flame resistance of the PDMSA modified novolac type phenolic resin cured specimens of UL-94 shows V-1 and its L.O.I is 35, which exhibit good flame resistance properties.

摘要………………………………………………………………Ⅰ英文摘要…………………………………………………………..Ⅲ謝誌………………………………………………………………..Ⅴ目錄………………………………………………………………..Ⅵ圖目錄……………………………………………………………Ⅷ表目錄…………………………………………………………..ⅩⅠ第一章 緒論………………………………………………………11-1 前言……………………………………………………..11-2 研究目的與內容………………………………………..41-1.1 研究目的…………………………………………………..41-1.2 研究內容…………………………………………………...5第二章 理論基礎…………………………………………………72-1 Novolac Type 酚醛樹脂之製備與特性………………72-2 Resole Type 酚醛樹脂之製備與特性………………...122-3 矽酮-酚醛樹脂之合成…………………………………142-4 利用DSC測量聚摻合物之玻璃轉移溫度之原理探討.…………………………………………………………162-5 利用IR觀察聚摻合物之OH吸收峰之變化…………..18第三章 文獻回顧………………………………………………193-1 酚醛樹脂改質的相關研究……………………………193-2 以矽化物改質酚醛樹脂的相關研究…………………31第四章 實驗方法………………………………………………..344-1 實驗藥品………………………………………………...344-2 實驗儀器及設備及其操作……………………………...364-3 實驗步驟………………………………………………...394-3.1 增韌劑poly-(dimethylsiloxane adipamide)之合成步驟…394-1.2 poly-(dimethylsiloxane adipamide) (PDMSA)與Novolac type phenolic resin摻混之實驗步驟……………………..424-1.3 試片製作與機械性質測試之實驗流程………………….444-1.4 測試分析………………………………………………….46第五章 結果與討論……………………………………………..505-1 Novolac type酚醛樹脂之合成結果分析……………505-2 poly-(dimethylsiloxane adipamide) (PDMSA)之合成結果分析………………………………………………….565-3 Novolac type酚醛樹脂與PDMSA摻混之DSC結果與分析…………………………………………………….675-4 Novolac type酚醛樹脂與PDMSA摻混之IR結果與分析……………………………………………………….735-5 Novolac type酚醛樹脂與PDMSA摻混之熱重量損失(TGA) 分析……………………………………………795-6 Novolac type phenolic resin / PDMSA摻合物硬化後之機械性質分析結果……………………………………905-6.1 加工條件探討………………………………………905-6.2 抗曲強度與抗曲模數測試結果分析………………945-6.3 耐衝擊強度測試結果分析…………………………...955-7 Novolac type phenolic resin / PDMSA摻合物硬化後之抗熱性質(TGA)結果分析……………………………1005-8 Novolac type phenolic resin / PDMSA摻合物硬化後之防火耐燃性質測試…………………………………1055-9.1 UL-94耐燃性測試…………………………………1055-9.2 極限需氧指數 ( L.O.I ) 測試………………………1055-9 Novolac type phenolic resin / PDMSA摻合物硬化後之型態學分析…………………………………………107第六章 結論…………………………………………………….111第七章 參考文獻………………………………………………114

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