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研究生:陳盈坊
研究生(外文):Ying Fang Chen
論文名稱:溶膠凝膠法與濺鍍方式製備AZO薄膜
論文名稱(外文):Sol-gel and sputtering methods for AZO thin films preparation
指導教授:吳國梅
指導教授(外文):G. M. Wu
學位類別:碩士
校院名稱:長庚大學
系所名稱:光電工程研究所
學門:工程學門
學類:電資工程學類
論文種類:學術論文
論文出版年:2008
畢業學年度:96
論文頁數:88
中文關鍵詞:氧化鋅摻雜鋁薄膜磁控濺鍍法
外文關鍵詞:AZO filmRF-Sputter
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本研究目的是利用溶膠凝膠法及濺鍍技術來製備ZnO:Al(AZO)薄膜。
熱處理溫度會影響薄膜的結晶性質,隨著溫度的升高,繞射峰的強度
逐漸增加,XRD結果顯示繞射峰都是朝著(002)的方向,其結晶性可
以被改善。本研究並以可撓式塑膠軟板當基板,使用PES、PET塑膠
基板,利用SIV-3040在室溫下濺鍍ITO在PET和PES塑膠基板上,
其平均電阻濺鍍PET上是4.28×101 (Ω/□);PES的電阻是5.39×101
(Ω/□),待AZO材料製程成熟後,也可以此方式成膜在塑膠基板上。
以RF-Sputter濺鍍系統製備AZO薄膜,濺鍍法在通入(N2/Ar)氣
體比例5/5時,會變為p-type;而低於或高於這個比例則會形成
n-type。而通入(N2O/Ar)氣體比例4/6時,會變為p type;而低於會成為n type。本實驗以功率60瓦,N2O/Ar:2/8這情況下,測得電阻值21.5Ω.cm,載子濃度:9.68 1016cm-3。明顯的看出本實驗在電阻值較文獻低。
The goal of this study is to use sol-gel method and sputter technique to prepare ZnO:Al (AZO) thin films.The thermal treatment affected the crystallinility of the AZO films,XRD results showed that (002)-oriented polycrystal films are deposited on glass substrates and the crystalline quality can be improved.This study used flexible PET and PES plastic as substrates. ITO thin films were deposited on PES and PET plastic,and they have been prepared by SIV-3040.Their average resistivity on PES is 5.39×101 (Ω/□) and average resistivity on PET is 4.28×101 (Ω/□) .
The ratio of N2 and Ar gas flows was maintained at 5/5sccm,the samples
sputtered with>50vol%N2 or <50vol%N2 show n-type;50vol%N2 show
p-type. The ratio of N2O and Ar gas flows was maintained at4/6,the
samples sputter with >40 vol%N2O show p-type;< 40 vol% N2O show
n-type.
This study used power:60w and N2O/Ar:2/8 this condition,we
measured it resistivity was 21.5Ω.cm and carrier concentration:
9.68×1016cm-3. Obviously,our study’s resistivity is
lower than reference.
目錄
指導教授推薦書
口試委員審定書
授權書 iii
致謝 iv
中文摘要 v
英文摘要 vi
目錄 vii

第一章序論 1
1-1導論 1
1-2 透明導電膜的分類 4
1-3 研究動機 8
第二章 文獻回顧 9
2-1 ITO 透明導電膜之特性 9
2-2 ZnO透明導電膜之特性 11
2-3 AZO 薄膜之電學性質 13
2-4 AZO 薄膜之光學性質 15
2-5 溶膠凝膠法基本原理 18
2-5.1 Sol-gel法塗佈 20
2-5.2 溶膠凝膠法與濺鍍方式製備AZO薄膜的比較 22
2-6 濺鍍原理 23
2-6.1基本原理 23
2-6.2 RF磁控濺鍍法 (RF-Magnetron Sputtering eposition ) 25
2-7 SIV3040製備ITO薄膜 28
2-8霍爾效應 31
第三章 實驗部份 34
3-1實驗藥品、儀器與材料 34
3-1.1藥品 34
3-1.2 實驗設備與儀器 35
3-2 AZO浸鍍實驗流程 36
3-3 溶膠凝膠法製備AZO前驅液 37
3-3.1 AZO透明導電薄膜的製備 38
3-4 ITO和AZO薄膜沉積製程 39
3-4.1基板前處理 39
3-4.2沉積ITO膜於PET、PES基板 39
3-4.3 沉積AZO膜於玻璃基板 40
3-5 薄膜品質分析 40
3-5.1 膜厚量測 40
3-5.2 可見光穿透量測 40
3-5.3 四點探針 41
3-5.4 X光繞射儀(XRD) 42
3-5.5 霍爾效應分析儀 43
第四章 結果與討論 44
4-1 AZO溶凝膠之組成分析 44
4-1.1 AZO溶凝膠之組成分析 44
4-2 AZO電阻之量測與分析 46
4-3 熱處理溫度對AZO薄膜之性質影響 47
4-4 利用SIV3040沉積ITO薄膜於PES和PET基板上 47
4-5利用RF sputter鍍製AZO薄膜 49
4-5.1改變通入N2氣體的量對AZO薄膜的影響 49
4-5.2 改變通入N2O氣體的量對AZO薄膜的影響 50
第五章 結論 66
第六章 未來展望 68
參考文獻 69



圖目錄
Fig.2.1 The structure of ZnO 12
Fig.2.2 混摻不同雜質之ZnO 薄膜 14
Fig.2.3 Al摻雜ZnO薄膜的電阻變化圖 15
Fig.2.4 In2O3混摻雜質前後的能階變化(Burstein-Moss shift) 16
Fig.2.5 AZO薄膜隨著摻雜Al濃度增加造成穿透度的改變 17
Fig.2.6 溶膠凝膠製程及產物 19
Fig.2.7 電漿產生器基本結構及離子濺擊效應 24
Fig.2.8濺鍍時所產生原子解離的現象 26
Fig. 2.9 Variation of hole density, resistivity, and mobility as a function of various N2O partial pressure ratios 28
Fig.2.10 SIV-3040 DC sputter apparatus 29
Fig.2.11 XRD analysis of IT0 films on PET substrate 30
Fig.2.12 XRD analysis of IT0 films on PET substrate 31
Fig.2.13 Hall effect measurement 33
Fig.3.1 The flow chart shows the procedure for preparing ZnO:Al films by sol–gel method. 36
Fig.3.2 四點探針法示意圖 42
Fig.4.1 X-Ray diffraction patterns of samples heated at different temperatures, 0.5M. 57
Fig.4.2 X-Ray diffraction patterns of samples heated at different temperatures, 0.8M 58
Fig.4.3 Resistivity of Al-doped ZnO films pre-theated at various
temperatures, 0.5M,Al/Zn=2at%. 59
Fig.4.4 Resistivity of Al-doped ZnO films pre-theated at various
temperatures, 0.8M,Al/Zn=2at% 60
Fig.4.5 Transmittance spectra of Al-doped ZnO films pre-heated at various temperatures,0.5M,Al/Zn=2at%. 61

Fig.4.7 Optical transmission spectra of IT0 films on plastic substrates in the wavelength range of 300-900 nm. 63
Fig.4.8 XRD analysis of IT0 films on PES substrate. 64
Fig.4.9 XRD analysis of IT0 films on PET substrate. 65










表目錄

Table 1.1 The properties of In2O3,SnO2,ZnO 6
Table 1.2 The electrical applications of TCO 7
Table 2.1 Comparison of structural and electrical parameters of
N-doped ZnO films 27
Table 4.1 Resistivity of IT0 films on PET substrates 52
Table 4.2 Resistivity of IT0 films on PES substrates 53
Table 4.3 Comparison of structural and electrical paprameter of N-doped ZnO films 54
Table 4.4 Conditions for the AZO film preparation by sol-gel
method 55
Table 4.5 growth conditions for the p-type ZnO film by Al-N
codoping and the electrical properties of the
corresponding sample. 56
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