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研究生:陳至安
研究生(外文):Jih-An Chen
論文名稱:在不完美的生產條件與維修之整合模型下最佳經濟製造批量之研究
論文名稱(外文):An integrated model on economic production quantity with imperfect production and maintenance
指導教授:徐世輝徐世輝引用關係
學位類別:博士
校院名稱:國立臺灣科技大學
系所名稱:工業管理系
學門:商業及管理學門
學類:其他商業及管理學類
論文種類:學術論文
論文出版年:2004
畢業學年度:92
語文別:中文
論文頁數:60
中文關鍵詞:經濟製造批量不完美製程不完美維修製程良率整合模型
相關次數:
  • 被引用被引用:2
  • 點閱點閱:350
  • 評分評分:
  • 下載下載:79
  • 收藏至我的研究室書目清單書目收藏:1
在本論文中,我們主要在探討在不完美之生產條件與不完美之預防維修下,有關於經濟製造批量的最佳生產策略與最佳預防維修策略之訂定。由於在實務應用中,製程的進行有時可能被迫中斷,或由於進行產品的抽樣檢驗時發現製程出現異常,使得在傳統理論下的經濟製造批量無法符合實際生產現象,因此本研究考慮了當製程進行被迫中斷下,不完美製程的生產管理策略對於經濟製造批量的影響;在另一方面,我們也進行了有關於從事生產的機械設備在不完美的預防維修下,對於經濟製造批量的影響。
論文中所發展出之整合模型,考慮了有關生產設備可能發生的型一故障與型二故障兩種,前者藉由小修即可排除,繼續進行未完成之批量生產工作,但是後者是屬於無法繼續進行生產工作之故障情形,此時必須強迫終止生產工作的進行,也因此將會對於經濟製造批量產生一定程度的影響;最後我們提出一套步驟來制定最佳生產策略與最佳預防維修策略,並透過電腦模擬批量生產之過程與最小化期望總成本之目標,來說明不同的生產環境將對於經濟製造批量產生何種影響,並提出適當的預防維修策略。
In this paper, we develop an integrated model for the joint determination of both economic production quantity (EPQ) and level of preventive maintenance (PM) for an imperfect production process. This process has a general deterioration distribution with increasing hazard rate. The effect of PM activities on the deterioration pattern of the process is modeled using the imperfect maintenance concept.
In this concept, it is assumed that after performing PM, the aging of the production system is reduced proportional to the PM level. After a period of time in production, the process may shift to out-of-control states, either type I or type II. A minimal repair will remove type I out-of-control state. If type II out-of-control state occurs, the production process has to stop followed by the restoration work. Examples of Weibull shock models are given to illustrate that performing PM results in a lower cost than no PM action.
中文摘要 --------------------------------------------- I
英文摘要 --------------------------------------------- II
誌謝 ------------------------------------------------- III
目錄 ------------------------------------------------- IV
符號說明 --------------------------------------------- V
第1章 導論 ------------------------------------------ 1
1.1 研究背景與研究動機 ---------------------- 1
1.2 研究主題與方向 -------------------------- 4
1.3 研究步驟與論文內容概述 ------------------ 5
第2章 文獻回顧 --------------------------------------- 6
2.1 經濟生產批量 ---------------------------- 6
2.2 不完美的生產過程 ------------------------ 9
2.3 不完美的維修模型 ------------------------ 12
第3章 整合模型的進階研究 ----------------------------- 15
3.1 生產系統與假設條件之簡介----------------- 16
3.2 批量生產週期與生產設置成本 -------------- 19
3.3 存貨持有成本 ---------------------------- 22
3.4 維修成本 -------------------------------- 23
3.5 檢查成本 -------------------------------- 26
3.6 不良品成本 ------------------------------ 27
3.7 修復成本 -------------------------------- 32
3.8 品質成本 -------------------------------- 34
第4章 整合模型之最佳生產策略與維修策略 --------------- 36
4.1 概說 ------------------------------------ 36
4.2 衝擊模型 -------------------------------- 38
4.3 數值求解之演算法則 ---------------------- 40
4.4 生產系統模擬 ---------------------------- 41
第5章 結論與未來研究方向 ----------------------------- 44
5.1 結論 ------------------------------------ 44
5.2 未來研究方向 ---------------------------- 45
參考文獻 --------------------------------------------- 48
作者簡介 --------------------------------------------- 53
博碩士論文電子檔上網授權書 --------------------------- 55
各類博士論文授權書 ----------------------------------- 59
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