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研究生:莊朝琪
研究生(外文):George Chao-Chi Chuang
論文名稱:擠壓條件、磨粉方法與粉體粒徑對糯米穀粉擠出物流變性質之影響
論文名稱(外文):Effects of Single-Screw Extrusion, Milling Method and Particle Size of Flour on the Rheological Properties of Glutinous Rice Extrudates
指導教授:葉安義葉安義引用關係
指導教授(外文):An-I Yeh
學位類別:博士
校院名稱:國立臺灣大學
系所名稱:食品科技研究所
學門:農業科學學門
學類:食品科學類
論文種類:學術論文
論文出版年:2003
畢業學年度:91
語文別:中文
論文頁數:215
中文關鍵詞:單軸擠壓[米麻]糬螺紋組成滯留時間分佈蠕動測試感官品評
外文關鍵詞:single screw extrusionmochiscrew profileresidence time distributioncreep testsensory evaluation
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本研究目的在探討單軸擠壓條件、磨粉方法與粉體粒徑對糯米穀粉擠出物流變性質的影響,試圖找尋適當的條件以生產[米麻]糬。
第一部份實驗探討螺紋組成與模口直徑對擠出物的影響,結果顯示三種螺紋組成(前進螺紋、混合棒加混合片螺紋、混合片螺紋)與三種圓形模口(直徑10、20、40 mm)的組合中,以混合片螺紋配合直徑10 mm的模口,具有最長的平均滯留時間與較好的攪拌效果,擠出物糊化度也最高,並具有較為細緻的顯微結構。三種滯留時間分佈的分析模式(Wolf-White、Simplified與Complete Model)中,以Complete Model計算之數值與實驗結果最接近,對物料在擠壓機內流動型態的描述最為完整。
第二部份實驗探討擠壓溫度與水分對擠出物成分特性與流變性質的影響,結果發現不同套筒溫度(75∼95℃)與進料水分(45∼55%)對擠出物成分特性(水溶性指數、糊化度、容積密度)的影響相當顯著。由容積密度所計算得到的水分容積百分比則與動態測試結果之間有高度的相關性(r^2≒0.92∼0.95)。採用四種蠕動模式(3-element、4-element、Modified 4-element與6-element Model)對蠕動測試曲線進行模擬,發現以Modified 4-element Model模擬效果最佳。本研究由市售產品之感官品評與各流變性質之相關性所設計出來之喜好性指數(Preference Index)與感官品評值整體喜好性具有顯著的相關性,顯示可以作為生產加工時的良好參考指標。若以動態測試與蠕動測試結果之喜好性指數為指標,則發現以55%水分下生產之擠出物與市售產品之流變性質最為接近,顯示以單軸擠壓機連續生產[米麻]糬,具有可行性。
實驗第三部份旨在探討磨粉方法與粉體粒徑對原料粉與擠出物的影響。結果發現乾磨粉具有較高的破損澱粉含量,平均粒徑越小,破損澱粉含量越高;濕磨粉的破損澱粉含量較低,且不隨平均粒徑的改變而有顯著的變化。溫度掃瞄發現在45%水分下,米穀粉溶液之 與平均粒徑間為一次線性相關(r^2=0.96),與磨粉方法、破損澱粉含量無顯著相關;80%水分時,平均粒徑與磨粉方法對 都有顯著影響,推測此現象應與米穀粉受熱之顆粒狀態有關,藉由光學顯微鏡觀察不同粒徑之米穀粉的糊化狀態亦予以證實。由擠出物流變性質與電顯觀察結果顯示,原料粉粒徑小於74μm時即可生產出較為柔軟細緻的產品,可做為原料粉規格以利於加工條件的量化。
This dissertation was attempted to investigate the effects of extrusion condition, milling method, and particle size of rice flour on the rheological properties of glutinous rice extrudates. From the results, feasible conditions to prepare mochi by using single screw extrusion cooking (SSEC) have been identified.
First, the influence of screw configuration and die opening area were studied. Among three screw configurations, forward, mixing bar & disc, and mixing disc and three die diameters of 10, 20, and 40 mm, the combination of mixing disc and 10-mm die exhibited longest mean residence time and good mixing effect. The extrudate prepared using these conditions yielded high degree of gelatinization with smooth texture. The flow patterns of material in the single extruder were analyzed using three models, including Wolf-White, Simplified, and Complete model. The Complete model was the best one among the three models.
The barrel temperature and water content were also important factors on affecting the properties of extrudates. The volume percentage of water in the extrudate was highly correlated (r^2=0.92~0.95) with the dynamic mechanical spectrum. Four models were used to analyze the data from creep test. It was found that the modified four-element model fitted well the data. From the correlations between sensory analyses and rheological properties, the preference index was found to be a good index for processing. The extrudate with 55% water content exhibited similar properties to commercial mochi. The results indicated that the SSEC could be used for mochi production.
The milling method affected that the particle size of rice flour as well as the physical properties of extrudates. The wet milling yielded a damaged starch much lower than dry milling. The sorage modulus at 95℃(G''95℃) of rice flour with 45% H2O increased with the mean particle size(r^2=0.96). When the water content was raised to 80%, both the mean particle size and milling method affected G''95℃. This was probably due to the phase change of particles during heating, which was revealed by the microscopic observation. From the rheological properties and SEM, a smooth texture was obtained when the particle was smaller than 74μm. This would be helpful for setting up the specification of rice flour.
壹、前言…………………………………………………………1
貳、文獻回顧……………………………………………………6
一、 食品擠壓技術……………………………………………6
1.擠壓技術的發展………………………………………………6
2.食品擠壓機的分類……………………………………………7
(1)依功能性分類…………………………………………………7
(2)依熱力學分類…………………………………………………8
(3)依螺軸數目分類………………………………………………8
(4)依水分含量分類………………………………………………8
3.擠壓機操作條件對物料與擠出物的影響……………………11
(1)螺紋組成……………………………………………………11
(2)模口大小……………………………………………………12
(3)套筒溫度……………………………………………………12
(4)進料水分……………………………………………………13
(5)螺軸轉速……………………………………………………13
(6)進料速率……………………………………………………14
4.比機械能……………………………………………………15
5.滯留時間分佈與模式分析…………………………………15
(1)滯留時間分佈之計算………………………………………16
(2)滯留時間之模式分析………………………………………23
二、磨粉方法與粉體粒徑對米穀粉加工特性的影響…………27
1.磨粉方法的影響……………………………………………28
2.粒徑的影響………………………………………………………30
三、動態測試與蠕動測試在食品流變學之應用…………………32
1.動態測試…………………………………………………………32
2.蠕動測試…………………………………………………33
3.鬆弛測試…………………………………………………42
四、產品質地的分析………………………………………43
五、[米麻]糬相關研究………………………………………46
參、材料與方法………………………………………………49
一、 材料……………………………………………………49
二、 單軸擠壓機與周邊設備………………………………50
1. 螺軸………………………………………………………50
2. 套筒………………………………………………………50
3. 螺紋組成…………………………………………………50
4. 模口………………………………………………………54
5. 模口平板…………………………………………………54
6. 扭力計……………………………………………………54
三、實驗方法……………………………………………………55
1.實驗流程……………………………………………………55
2.糯米穀粉製備與粒徑分佈測定……………………………59
(1)乾磨………………………………………………………59
(2)濕磨………………………………………………………59
(3)粒徑分佈測定……………………………………………60
3.單軸擠壓機之操作…………………………………………60
4.水浴烹煮之操作(對照品之製備)…………………………61
5.基本成分分析………………………………………………61
(1)水分含量測定………………………………………………61
(2)粗蛋白質測定……………………………………………61
(3)粗脂質測定…………………………………………………62
(4)灰份測定………………………………………………………62
(5)總碳水化合物…………………………………………………62
(6)總澱粉含量測定………………………………………………62
(7)破損澱粉含量測定……………………………………………63
(8)直鏈澱粉含量測定……………………………………………64
6.擠出物(或糯米穀粉)性質之測定……………………………65
(1)動態測試…………………………………………………65
(2)蠕動測試…………………………………………………65
(3)咀嚼測試………………………………………………………66
(4)熱性質分析與糊化度…………………………………………67
(5)容積密度……………………………………………………67
(6)水溶性指數……………………………………………………68
(7)掃瞄式電子顯微鏡觀察………………………………………68
7.滯留時間分佈實驗……………………………………………69
8.市售[米麻]糬流變性質與感官品評測試………………………70
(1)流變性質………………………………………………………70
(2)感官品評…………………………………………………………70
9.糯米穀粉之光學顯微觀察與影像分析……………………………72
10.數據分析…………………………………………………………72
肆、結果與討論………………………………………………………73
第一部份:螺紋組成、模口大小對滯留時間分佈與擠出物的影響……73
一、原料與擠壓條件………………………………………………73
1.原料成分分析…………………………………73
2.擠壓條件:實驗條件之設定…………………………………76
二、螺紋組成與模口大小對系統參數的影響……………………77
三、螺紋組成與模口大小對滯留時間分佈的影……………………79
1.滯留時間分佈…………………………………………………………79
(1)螺紋組成對滯留時間分佈的影響……………………………………81
(2)模口大小對滯留時間分佈的影響……………………………………85
2.模式分析………………………………………………………………92
四、螺紋組成與模口大小對擠出物的影響……………………………100
1.糊化度…………………………………………………………………100
2.電子顯微觀察………………………………………………………100
五、第一部份結論……………………………………………………105
第二部份:套筒溫度與進料水分對擠出物流變性質的影響…………106
一、原料粉的流變特性…………………………………………………106
二、套筒溫度與進料水分對擠出物理化特性的影響…………………109
三、套筒溫度與進料水分對擠出物流變性質的影響…………………122
四、市售產品之感官品評與流變性質分析……………………………130
1. 感官品評……………………………………………………………130
2. 感官強度與流變性質的相關性……………………………………135
3. 感官嗜好性與流變性質的相關性…………………………………142
五、擠出物與市售產品之流變性質之比較………………………151
六、電子顯微觀察……………………………………………………153
七、第二部份結論……………………………………………………158
第三部份:乾、濕磨粒徑分佈對糯米穀粉與擠出物流變性質的影響…159
一、乾、濕磨粉之粒徑分佈與成分分析…………………………………159
二、乾磨與濕磨粉各粒徑區分之動態測試………………………………164
三、乾磨粉與濕磨粉之電顯觀察與光學顯微觀察………………………175
四、乾磨與濕磨粉之平均粒徑對擠出物流變性質之影響………………181
五、擠出物之電子顯微觀察………………………………………………189
六、第三部分結論…………………………………………193
伍、總結……………………………………………………194
陸、符號說明………………………………………………196
柒、參考文獻………………………………………………198
捌、附錄……………………………………………………209
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