臺灣博碩士論文加值系統

利用昆蟲生物精煉技術將食品加工產生的副產物豆渣轉化為具有價值的產品是極具創新來源潛力與產業發展趨勢，評估了先導規模生產透過豆渣從食品副產物試生產黑水虻蟲乾的技術經濟研究。昆蟲精煉同時也被認為是一個可以解決未來全球人口增加所面臨糧食缺口與減少溫室氣體排放的選擇，昆蟲本身具有豐富動物性蛋白質及脂肪和其他有益的營養成分可當作飼料來源，先導工廠規模工業化量產位於台灣，將150 噸/批次的豆渣轉化為黑水虻蟲乾及有機肥料，過程的質量和能量平衡是由SuperPro Designer模擬和評估。工廠的總資本投資和總生產成本分別為498,000美元和476,347美元/年，總收入為776,000美元/年。盈利分析投資回報率，投資回收期和內部收益率分別為49.96％，2.0年和34.92％。研究結果表明，利用豆渣飼養生產黑水虻幼蟲先導規模技術經濟評估是可行的。這些結果是在工業規模上實現技術和經濟可持續生產對昆蟲生物精煉非常重要步驟。

關鍵字 : 黑水虻、動物飼料、技術經濟評估、工業化量產

The use of insect biorefinery technology to convert the by-products of food processing into valuable products is a potential source of innovation and industrial development. It has evaluated the technology of pilot-scale production of black soldier fly from food by-products through soybean residue economic research. Insect biorefinery is also considered to be a choice to address the food gap and reduce greenhouse gas emissions in the future global population increase. The insect itself is rich in animal protein and fat and other beneficial nutrients can be used as a feed source, pilot plant scale. Industrialized mass production is located in Taiwan, converting 150 tons/batch of bean dregs into black water worms and organic fertilizers. The quality and energy balance of the process is simulated and evaluated by SuperPro Designer. The total capital investment and total production cost of the plant are $498,000 and 476,347 USD/year, respectively, and total revenue is 776,000 USD/year. Earnings analysis ROI, investment payback period and internal rate of return were 49.96%, 2.0 years and 34.92%. The results of the study indicate that it is feasible to use the bean dregs to produce a pilot-scale technical and economic assessment of the black larvae. These results are very important steps to achieve technical and economic sustainable production on an industrial scale for insect biorefinery.

Keywords: Black soldier fly, Animal feed, Techno-economic analysis, Industrial scale-up process

摘要 i
Abstract ii
Table of contents iii
List of tables v
List of figures vi
Chapter 1. Introduction 1
Chapter 2. Literature Reviews 3
2.1 Black soldier fly larvae (Hermetia illucens) 3
2.2 Differences in raw materials 4
2.3 Compare the differences between other insects 6
2.4 Insect based biorefinery 7
2.5 Techno-economic analysis by SuperPro Designer 8
2.6 Industrial scale-up process 10
Chapter 3. Materials and methods 13
3.1 Presumption 13
3.2 Conceptual process design 14
3.3 Equipment specifications, design 15
3.3.1 Agitator (V-101) 15
3.3.2 Gear pump (GP-101, GP-102, GP-103) 15
3.3.3 Storage tank (SD-101) 15
3.3.3 Shelf and Box (GBX-101, GBX-102) 16
3.3.4 Absorption Tower and Ventilation fan (M-101, C-101) 16
3.3.5 Belt conveying (BC-101) 16
3.3.6 Stationary screen (SCR-101) 16
3.3.7 Sludge Drying (SLDR-101) 16
3.4 Economic analysis 20
3.4.1 Capital cost estimation 20
3.4.2 Operation cost estimation 20
3.4.3 Revenue 20
3.4.4 Profitability analysis 21
3.4.5 Sensitivity analysis 21
Chapter 4. Results and discussion 22
4.1 Analysis of total capital investment and total annual cost 22
4.2 Revenue and annual profit Analysis 35
4.3 Sensitivity analysis 37
4.4 Discussion 38
Chapter 5. Conclusions 40
References 41

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