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The research had used the metallized plastic of the ABS + 20wt%PC / Al flake with three different weight percentages (20wt5, 27wt%, 33wt5). Using the design of three - zone screw in the injection molding, and get the average aspect ratio of Al flake is 156. Using the design of progressive screw in the injection molding, and get the averge aspect ratio of Al flake is 198. Using the injection molding to get the tensile, impact and shielding test specimens, and discussing the microstructure and the effect of the content and aspect ratio of Al flake. From the result, the Al flakes are piled up easily in the injector, and the degree of piling up increases by adding the content of Al flake. In the EMI testing specimen, the pile - up situation is modified in the fanshaped runner and the sheet gate, but there are still clusters of Al flake in the gate (single pointed gate) of the tensile and impact. The impact strength, shielding effectiveness and HDT are increased with the rise of aspect ratio, but the volume resistivity and tensile strength go opposite. The HDT and the shielding effectiveness are increased with the adding of the content of Al flake, but the volume resistivity, tensile strength, and impact strength go contrary.
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