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研究生:蔡定江
研究生(外文):Tsai, Ting Chiang
論文名稱:具有橫向裂縫軸的動態分析與診斷之研究
論文名稱(外文):The dynamic analysis and diagnosis of a shaft containing transverse cracks
指導教授:王有任
指導教授(外文):Wang Yu Zane
學位類別:碩士
校院名稱:國立中央大學
系所名稱:機械工程學系
學門:工程學門
學類:機械工程學類
論文種類:學術論文
論文出版年:1997
畢業學年度:85
語文別:中文
論文頁數:50
中文關鍵詞:橫向裂縫
外文關鍵詞:shafttransverse crack
相關次數:
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本文是利用傳統的傳遞矩陣法配合轉軸連續系統之運動方程式,導出
轉軸穩態運動之連續系統傳遞矩陣表示式,以分析含橫向裂縫轉軸(簡稱
裂軸)的動態行為與特性。主要的研究目標有二,其一為對靜止及轉動且
裂縫為常開之轉軸,進行特徵值問題分析並藉以找出診斷轉軸上裂縫位置
與大小之方法。其二為對裂縫有開閉情況之一般轉子軸承系統,發展出一
套求解其動態響應的新方法,並以其動態特性,進一步提供運轉時線上監
控之資訊。本文所作的研究項目如下: 一、對於靜止裂軸,求解其自然振
頻及其對應的振型,並與已發表的實驗數據作驗證,以證實本文所發展方
法的正確性。此外,將轉軸發生裂縫前後的基礎振型作比較,由數值的顯
示,很容易判斷裂縫的位置,再由其對應的基礎振頻之變化,便能反求裂
縫的大小。二、對於轉動裂軸,同樣求解其自然振頻及其對應的振型,並
與傳統三維有限元素法的計算數據作驗證。而裂縫之診斷,前述之於靜止
裂軸的振型及振頻比較方法,亦適用於此,但振型是轉軸的迴轉振型。此
外,在多裂縫方面,也有所探討。三、對於含有開閉裂縫的一般轉子軸承
系統承受重力及不平衡力之情況,其非線性運動方程式之解,是以靜態撓
曲及1X、2X、...、nX 等倍頻的迴轉位移近似之;而開閉裂縫所引起轉軸
局部柔度變化,是以有限的Fourier 級數展開之,再以諧波平衡法的觀念
,求解其穩態響應。其分析結果包含無裂縫、單裂縫及多裂縫情況下轉子
共振響應及相位之差異,多裂縫時,不同的裂縫方向角對主共振響應的影
響,以及單、雙裂縫轉軸靠近主與各次臨界轉速時,迴轉軌跡之變化。最
後利用迴轉振型在裂縫處之不連續性,提出轉軸上多裂縫位置之識別方法
。本文發展的改良傳遞矩陣法適合多階級、多轉盤、多裂縫及各種邊界條
件,無論轉軸不同斷面有多少,其系統矩陣維度始終不變,因此所需的計
算機記憶體空間及計算時間比傳統的有限元素法節省許多,是為經濟且高
效率的方法。
In this disseration, the dynamic behaviors and characteristics
of a rotor containing transverse cracks are analyzed by using
the transfer matrix method(TMM) in distributed parameter system.
Two subjects are studied. The first oneis to investigate the
eigenvalue problem for an unrotating and rotating open-cracked
shaft with disk by means of modified TMM and propose a diagnosis
methodto determine the positions and depth of the cracks in
rotor. The second is to develope a new method to determine the
dynamic behavior of a general rotor bearing system with open/
close cracks, and provide more diagnostic informationfor
vibrational monitoring on line. Numerous works are stuied
separately. First, The natural frequencies as wellas the
corresponding mode shapes of unrotating cracked shaft are
solved.Verification of this approach by comparison with some
already existingpublished experimental data is presented. The
position of the crack can bepredicted by comparing the
fundamental mode shapes of the shaft with andwithout a crack.
Furthermore the depth of the crack can be obtained by thechange
of natural frequency of the shaft with and without a crack.
Second, the natural frequencies as well as the corresponding
mode shapes of arotating cracked rotor are solved. To validate
the TMM applied to a crackedrotor, a comparison is made with the
3-dimensinal FEM. Additionally, theeffects of both relative
distances along shaft axis and/or orientations ofcracks of
multi-cracked rotors are considered in free vibration analysis.
Analgorithm, numerical examples and detection of cracks are
presented. Third, the steady state response to the gravity and
unbalance force of ageneral rotors bearing system with open and
open/close crack, are analyzed bythe TMM. The nonlinear equation
are linearized by using the truncated Fourierexpansion as well
as the additional flexibility of the open/close crack.
Itssolutions are given approximately with static deflection, the
1X, 2X, ..., nXwhirling vibrations. By using the concept of
harmonic balance method in solvingnonlinear dynamic problem, the
steady state response of cracked rotor subjectedunbalance and
gravitational load are determined. The results show
thedescrepancy of resonant response and phase lag between open
and open/close-crack rotors, the difference of orbits near the
main critical and subcriticalspeeds between cracked uncracked
rotors. Moreover, the multi-cracked rotorscomposed of round and
square cross-sectional shaft are also discussed inseveral
respects. Finally, a method of identification of crack positions
byinspecting the sharply changed curves of deviation of whirling
shapes betweencracked and uncracked rotor is proposed. The
modified TMM proposed by this study can be well applied to
multi-stepped,multi-disk and multi-crack rotor with various
supporting boundary conditions.No matter how may segment of a
rotor specified, the order of resultant transfermatrix of whole
rotor system is always fixed. The memory requirements are
thenmuch reduced in comparision with those of classical FEM.
Therefore the methodprposed in this investigation are economical
and high efficiency.
Cover
ABSTRACT (in Chinese)
ABSTRACT (in English)
CONTENTS
NOMENCLATURES
LIST OF FIGURES
CHAPTER 1. INTRODUCTION
I.I Background
1.2 Literature Survey
1.3 Motivation and Dissertation Arrangement CHAPTER II. CRACK MODEL
2.1 Addtional Flexibility Due to Presence of a Crack in Circular Cross-Sectional Shaft
2.2 Addtional Flexibility Due to Presence of
a Crack in Square Cross-Sectional Shaft.
3.1 Free Bending Vibration of the Shaft
3.2 Transfer Matrices
3.3 The Frequency Equation
3.4 Modal Shapes
3.5
3.6
CHAPTER IV. FREE VIBRATION AND DIAGNOSIS OF A ROTOR WITH A TRANSVERSE CRACK
4.1
4.2
4.3
4.4
4.5
4.6
CHAPTER V. VIBRATIONS OF A GENERAL CRACKED-ROTOR BEARING SYSTEM
5.1
5.2
5.3
5.4 Overall Transfer Matrix of Whole Cracked Rotor System
5.5 Numerical Results and Discussions
5.6
CHAPTER VI. CONCLUSIONS AND FUTURE RESEARCH
6.1
6.2 Future Work
REFERENCES
APPENDIX A
APPENDIX B.
APPENDIX C.
APPENDIX C.
APPENDIX D.
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