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研究生:蘇德勝
研究生(外文):Te-Sheng Su
論文名稱:高功率2萬瓦特直流無刷馬達之驅動器研製與新型複合動力車輛之應用
論文名稱(外文):Development of High Power 20kW Brushless DC Motor Driver and Application of Novel Parallel Hybrid Electric Vehicles
指導教授:蔡耀文
指導教授(外文):Yao-Wen Tsai
學位類別:碩士
校院名稱:大葉大學
系所名稱:機電自動化研究所碩士班
學門:工程學門
學類:機械工程學類
論文種類:學術論文
論文出版年:2008
畢業學年度:96
語文別:英文
論文頁數:80
中文關鍵詞:複合動力車2萬瓦特直流無刷馬達驅動器新型複合式動力車輛
外文關鍵詞:Hybrid electric vehicleHigh power brushless direct current motorEnergy saving and carbon reduction
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近年來全球暖化的危機浮現及油價飆漲情況下使得環保議題受到矚目,目前全球主要仰賴於石化能源,然而,根據世界能源會(WEC)的估計,世界的石油將於40-50年內用盡,因此搭載兩種動力源的複合式動力車,無疑成為近年來車壇的當紅話題。傳統內燃機雖然排氣污染較嚴重,但結合內燃機之優點與電動馬達的特性之複合式動力車輛(HEV)是目前省能且低污染具環保概念車輛的主流。
基於複合動力車輛的重要性並考量較大輸出扭力的需求,所以需要萬瓦級以上之大功率直流無刷馬達及大功率馬達驅動器,作為複合動力車輛之電能動力來源。雖然低功率馬達驅動器已經具備完整的研究,但是對於萬瓦級以上之高功率馬達驅動器的研究與設計仍然極少,高功率馬達驅動器比一般驅動器的設計、製作與工作穩定度更為複雜困難。因此,本論文根據此需求,研製2萬瓦特大功率永磁式直流無刷馬達驅動器,並應用於新型複合動力車輛平台,以滿足複合式動力車輛之大功率需求與驅動系統的可靠度。
本論文不但研究高功率直流無刷馬達驅動器設計且建構新型複合動力系統平台,來進行功能驗證及測試2萬瓦特直流無刷馬達在各種負載狀況下運轉之穩定性,並藉由實驗平台系統測試高功率2萬瓦特直流無刷馬達與內燃機之複合雙動力整合的功效並使系統能達到節能的效果。
In recent years, as the environmental protection and global warming has risen, it is important to reduce the pollution of environment. According to The World Energy Council (WEC) estimation, the petroleum of world will be use up in 40-50 year. A solution way is necessary to develop not the sole internal combustion engine (ICE) of compound vehicle. Thus, hybrid electric vehicles (HEVs) are recognized as one of the most promising technologies in significantly reducing the petroleum fuel consumption, and toxic and emissions of greenhouse gases.
Based on the importance of HEV, a high output torque HEV system and 20 kW brushless direct current (BLDC) motor is studied in this thesis. For the high power system requirement, a 20 kW high power motor driver with high torque output will be established. On the other hand, the HEV system needs a high performance controller. This controller can provide the stable and robust property. The overall electric controller of the HEV system can achieve the effect of the energy conservation.
It should be pointed out that although the low power BLDC motor driver research and design are already complete, compared the high efficiency type over ten thousand Watts BLDC motor driver research were still few. As everyone knows, the high power motor driver is more complicated for the low power driver of motor system. In this thesis, it is achieved several important tasks in the high power driver system design and implementation.
In this thesis, the experimental platform of the novel HEV system is already established. By way of the experimental platform test, we had completed the driver of the high performance. Finally, the novel HEV system achieve the energy saving and carbon reduction.
INSIDE FRONT COVER
SIGNATURE PAGE
AUTHORIZATION COPYRIGHT STATEMENT iii
ENGLISH ABSTRACT iv
CHINESE ABSTRACT v
ACKNOWLEDGMENT vi
TABLE OF CONTENTS vii
LIST OF FIGURES ix
ABBREVIATIONS AND SYMBOLS xiii

Chapter I. INTRODUCTION
1.1 Motivation 1
1.2 Organization 2
Chapter II. FRAMEWORK OF THE NOVEL PARALLEL-TYPE HYBRID
ELECTRIC SYSTEM
2.1 Series Hybrid System 3
2.2 Parallel Hybrid System 4
2.3 Series-Parallel Hybrid System 5
2.4 Novel Parallel-type Hybrid Electric System 6
2.5 Introduction to the experimental platform 8
2.6 Power Output of Electric Motor Only 12
2.7 Power Output of Internal Combustion Engine Only 12
2.8 Dual Powers Output By Electric Motor and Internal Combustion Engine 13
2.9 Vehicles Travel Environment Model 14
Chapter III. MATHEMATICAL MODEL AND PARAMETER OF BRUSHLESS DC MOTOR
3.1 The Electric Motor Model 16
3.2 High Power of Brushless DC Motor 20
3.3 The characteristic curve of electric motor 22
3.4 The characteristic of generator 25
Chapter IV. THE PROTECTION OF IGBT POWER MODULE
4.1 The power switch 28
4.2 Basic structure of IGBT 28
4.3 The noise of switches 31
4.4 RCD snubber and clamp circuit 34
Chapter V. MOTOR DRIVER DESIGN OF ELECTRIC CONTROL SYSTEM
5.1 Electronic Control System 40
5.2 The TMS320LF2407 family 40
5.3 Pulse-Width Modulation (PWM) 43
5.4 The philosophy of BLDC motor driver 47
5.4.1 Six step commutation 48
5.4.2 BLDC motor 180° driver theory 52
5.4.3 BLDC motor 120° driver theory 55
5.5 Torque controller 58
5.6 The interface of DSP 62
5.7 The BLDC motor driver system 63
Chapter VI. EXPERIMENT RESULTS
6.1 Introduction of experiment results 65
6.2 The experiment of different load 65
6.3 Test the high power of motor output 71
6.4 Hybrid power output 72
Chapter VII. CONCLUSIONS 76
APPENDICES 77
REFERENCE 79
[1]C. C. Chan, “The State of the Art of Electric, Hybrid, and Fuel Cell Vehicles”, Proc. IEEE, Vol. 95, No. 4, pp. 705-718, Apr. 2007.
[2]Zhen-Lin Fan, “Study of Dynamic Simulation and Control of a New Parallel Hybrid Electric Power System”, Department of Mechanical and Automation Engineering College of Engineering Da-yeh university, 2005.
[3]H. Y. Su, “Study of a New Parallel Hybrid Electric Power System”, Department of Mechanical and Automation Engineering College of Engineering Da-yeh university, 2005.
[4]K. David Huang, Yao-Wen Tsai, Shun-Chang Chang, Chen-Yang Wua, Che-Chuan Lub, “Study of System Energy Management of Parallel Hybrid Electric Heavy Motorcycle”, AVEC 2006.
[5]S. C. Tzeng, K. D. Huang and C. C. Chen, “Optimization of the Dual Energy Integration Mechanism in a Parallel-type Hybrid Vehicle”, Applied Energy, Vol. 80, Issue 3, pp. 225-245, Feb. 2005.
[6]Z. Yang Pan and F. Lin Luo, “Novel Soft-Switching Inverter for Brushless DC Motor Variable Speed Drive System”, IEEE Trans. on Power Electronics, Vol. 19, no. 2, pp. 280-288, Mar. 2004.
[7]Shyh-Jier Wang, Chi-Chang Cheng, Shir-Kuan Lin, Jau-Jiu Ju, and Der-Ray Huang, “An Automatic Pin Identification Method for a Three-Phase DC Brushless Motor”, IEEE Trans. on Magnetics, Vol. 41, no. 10, pp. 3916 - 3918 Oct. 2005.
[8]Erickson, Robert W. (Author), “Fundamentals of Power Electronics”, Second Edition. Secaucus, NJ, USA: Kluwer Academic Publisfers, 2000.
[9]R. Francis, P. Wood and A. Alderman, “Positive Only Gate Drive IGBTs Created by Cres Minimization”, By International Rectifier Corporation As presented at PCIM 2001.
[10]Rahul S. Chokhawala, S. Sobhani, “Switching Voltage Transient Protection Schemes for High-Current IGBT Modules”, IEEE Trans. on Industry Application, Vol. 33, no. 6, pp. 1601-1610, Nob. 1997.
[11]R.W. Erickson and D. Maksimovic, “Fundamentals of power electronics”, Kluwer Academic Publishers, 2nd, 2001.
[12]C. F. Shieh, “Development of an Integrated Motor/Generator Driver and Controller for a New Parallel Hybrid Electric Heavy Motorcycle”, Department of Mechanical and Automation Engineering College of Engineering Da-Yeh University, 2007.
[13]Y. T. Hsueh, “A Study of Smart IGBTs Desgin”, Department of Electrical Engineering College of Engineering Da-Yeh University, 2003.
[14]Mohamed A. Awadallah, Student Member, and Medhat M. Morcos, Senior Member, “Automatic Diagnosis and Location of Open-Switch Fault in Brushless DC Motor Drives Using Wavelets and Neuro-Fuzzy Systems”, IEEE Trans. on Energy Conversion, Vol. 21, no. 1, pp. 104-111, Mar. 2006.
[15]Yen-Shin Lai, Senior Member, Fu-San Shyu, and Yung-Hsin Chang , “Novel Loss Reduction Pulse width Modulation Technique for Brushless dc Motor Drives Fed by MOSFET Inverter”, IEEE Trans. on Power Electronics, Vol. 19, no. 6, pp. 1646-1652, Nov. 2004.
[16]Rafael Kelly, “Learning PID Structures in an Introductory Course of Automatic Control”, IEEE, and Javier Moreno, Student Member, on Education, Vol. 44, no. 4, pp. 373-376, Nov. 2001.
[17]Juan W. Dixon and Iván A. Leal, “Current Control Strategy for Brushless DC Motors Based on a Common DC Signal”, IEEE Trans, pp. 232-240, 2002.
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