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Advance Die-Casting Industry Co., Ltd. is a company that produce aluminum and zinc parts by casting process. The company’s business is analyzed by analyzing the five areas of work: Financial audit, marketing inspection, performance monitoring, human resources and evaluation of information systems in order to find the problem and cause. After the analysis, I have found three major issue in this company: 1. High percentage of customer complaint due to delay on delivery, inefficient product delivered, and no clear back up plan when cannot delivery product on time. The problem mentioned is caused from the upstream of the production process. 2. The increased cost, because machines breakdown often due to lack of maintenance and bad PM system. Machines are not being maintenance according to time schedule and causing production cannot keep up with their plan. In addition, there are a lot of NG products in the system because the workers are not proper trained and lack of skills, which leads to equipment and machine faulty. 3. Percent Efficiency decreased continually as a result of problem is resolved late.
Which is a major issue due to unclear organization structure. Employees do not have a good understanding on their roles, what should they do, and they do not know what is important and need to be done first. Other than this, there are process flow issue. Casing complicate workflows and problem was not addressed to the person responsible for the correction. After the analysis, I have found the major issues and root causes of these issues. Which is why I have made up some strategic plans to solve these issues. Such as organization meetings and meetings between departments. Develop back up plan in case of any unexpected events that may occur. Develop Total Productive Management (TPM). And held more effective training for leaders and shop floor operators, so everyone will have a better understanding on their roles and will be able to solve problems with more efficiency. By identifying goals or target, method and how to evaluate efficiency correctly including the operation time. To allow company to work with efficiency.
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