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To form a thin layer of vanadium or chromium carbide with an ultra-hardness on the surface of steels, steels with various carbon contents were heated in the borax bath containing the powder of ferro-vanadium or chromium. The influence of process conditions on the layer of carbide was studied through examining the thickness, hardness, adhesion, wear-resistance, microscopy and X-ray diffraction of the layer. The results obtained were summarized as follows: 1. A thin layer of vanadium carbide or chromium carbide with an ultra-hardness was formed on the surface of the steels which were heated in a borax bath containing the powder of ferro- vanadium or chromium. 2. When the borax was melt under the nitrogen atmosphere, the duration of the borax bath was increased. 3. Increasing the weight ratio of V-Fe powder to the borax bath or the temperature of the borox bath led to an increase in the coating rate of the carbide layer, but the hardness of the layer was decreased and the vacancy ratio was increased. 4. The higher the carbon content of steels, the more rapid the growth rate of the carbide layer and the longer the duration ofthe borax bath. 5. The growth rate of the carbide layer increased substantially if the steel was carburized before being heated in the borax bath. 6. When the steel was carburized before being heated in the borax bath, the higher the carbon potential of carburizing system; the more rapid the growth rate of the carbide layer. 7. The wear resistance of the steel coated a layer of vanadium carbide was superior to those of both the original steel and quenched steel by 10 and 6 times, respectively.
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