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C-axis oriented aluminum nitride (AlN) thin films on different substrates, such as Corning glass, Si(100), GaAs(100), LiNbO3, SiO2/Si(100), are prepared by reactive RF magnetron sputtering The dependence of highly c-axis preferred orientation and surface morphology of AlN thin films on various sputtering pressure, RF power, N2 concentration and substrate temperature for developing the acoustic-optical (AO) devices in the future. In this study, the crystallography, grain size and morphology of AlN thin films are characterized by X-ray diffraction (XRD) and scanning electron microscopy (TEM). Meanwhile,transmission electron microscopy (TEM) and secondary ion mass spectroscopy (SIMS) are adopted to determine the films microstruture and depth-concentration profiles. The XRD patterns show that increasing N2 concentrations up to 75% , sputtering pressure of about 7.5~15 mTorr and substrate temperature of more than 350℃, colorless and transparent c-oriented AlN films can be obtained with increased RF power. Futhermore, the morphology characterizations observed by SEM and TEM show that the texture of deposited c-axis oriented AlN films are columnar structure and grain size is about 80~100 nm. The deposition rate can be estimated 1.3~1.5μm/hr. Then, SIMS mesaurements show that Ar+ will stack at the interface between film and substrate. Meanwhile, little carbon and oxgen contaminations will be found in the films layers.
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