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The most costly and time-consuming stage of new product development is to make a physical model or design prototype. The objective of this research develop a process to reduce the cost and time of manufacturing a engine prototype using rapid prototyping technology. Fiirstly, the engine CAD model was constructed, then it was transferred into STL file. And then the engine rapid prototyping part was fabricated. Secondly, silicone mold technique was employed to duplicate several wax engine parts. Finally, the metal engine prototype was cast through investment casting. The geometric data of CAD model was obtained from reverse engineering method and original design. For reverse engineering method, layer measurement concept was employed to measure engine port dimension. The reduction of cost and time to make engine prototype using rapid prototyping and rapid tooling technology was demonstrated in this research.
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