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Combining the molecular self-assembly properties and thin film preparation technique, we are able to synthesize highly-ordered conducting polyaniline films. First, the substrate (silicon wafer or glass ) was modified with Aniline-contanining silane to form a single layer organic film. Polymer film deposition was carried out by contacting the modified substrate with external oxidant and monomer. The strong adhesion between polyaniline film and substrate, we are able to isolate the intermediate from short polymerization time , and observe the change of color in both solution and film to deduce the polymerization mechanism. Aniline molecules first oxidized , then couple to the dimer , the dimers then couple into tetramers. The tetrames polymerize fast to form the intermediate which is a long chain polymer with several free radicals in the backbone. The intermediate then couple with the oligomers in solution to form polyaniline. Polymer films isolate from different polymerization conditions (for example : oxidant/ monomer ratio) resulting in different properties, such as surface morphology,conductivity and the degree of oxidation and protonation. Among them the degree of oxidation and protonation effect the position of uv/vis absorbance maximum between reflectance and transmittance mode. Aniline and its derivative, o-anisidine are deposited, in order, on substrate to form double-layered contducting polymer films. The optical and electric properties of the double-layered film are different from the individul components. This indicates that there is some interaction between each layer of polymer. This discovery provides a new strategy for preparing novel materials throught polymer blending.
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