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A liaison information based assembly model is formulatedto facilitate computer-aided assembly planning and analysis.Liaison information, consisting of contacting and fitting information, is systematically specified by the planner following the presented guidelines, which are well-definedby a variety of symbols to represent mating conditionsbetween a pair, based on geometrical relations, of parts.Formulation rules are therefore defined to generate assemblyprecedence constraints form the specified liaison information.Two types of assembly constraints are defined namely sandwichedand blocked constraints. To facilitate assembly sequence planning evaluation, a practical cost function is presented toincorporateassembly instability, gripper changeover, assembly stroke reorientation,supporter flipover, and fixturing complexity.Three feasible assembly plan searching algorithms are presented: a depth-first searching algorithm, a heuristic algorithm, and a genetic algorithm. These algorithms are used to illustrate the possible optimal assembly sequences. To study the influence of parameters used in the presented genetic algorithm and to obtain an appropriate combination of parametersused in the presented genetic algorithm and to obtain an appropriate combination of these parameters, experiment design is conducted and result is presented. Assembly examples are used to show the use of thesealgorithms. Moreover, a PC based computer-aided assembly planning and analysis system is developed with user-friendly graphics userinterface and graphics animation.
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