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Abstract In the last decade, new procedures of thermochemical processing ( TCP )have been devised, by which use of hydrogen as a temporary alloying element inTi alloys could refine the microstructure and improve the properties of the alloys effectively. However, the usefulness of TCP for Ti-6Al-6V-2Sn has not been discussed yet. The material of this work is commercial Ti-6Al-6V-2Sn sheets.In the present study, the influence of two step TCP ( hydrogenation →dehydrogenation ) on microstructure and superplasticity of Ti-6Al-6V-2Sn is investigated. The results show that the α phase has been refined during hydrogenation. The α phase has been refined by the βH phase at high temperature hydrogenation, and refined by the precipitation of hydrides at low temperature hydrogenation. After high temperature hydrogenation ( above 750℃) and air cooling to room temperature, the βH phase has been changed to martensite structure, whereas the precipitation of hydrides were not produced in the βH phase at all of the hydrogenation temperature. After hydrogenation above βH transus temperatureand then dehydrogenation, the βH phase may produce a refinement structure ofmartensite, but it may not produce the same refinement structure for the βH phase at hydrogenation below βH transus temperature and sequent dehydrogenation. In this study, the optimal TCP treatment is that after hydrogenation at 750℃ for 1 hour and air cooling to room temperature, dehydrogenation at 725℃ for 12 hours in vacuum and air cooling to room temperature. The superplastic forming height of the optimal TCP treatment specimen at 900℃ is 5mm higher than that of the as-recieved materials at same temperature, and the optimal TCP treatment give an excellent superplastic elongation as large as 1140% at 800℃, more than 1040% of the as-recieved materials.
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