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An optimal alarm system design method, which takes full advantage of the inherent hardware , temporal and spatial redundancies in a mass energy-flow network, has been proposed in this study. In particular, systematic procedures have been developed to identify independent measurement methods for the flow rate and temperature of any stream in the process and to synthesize corresponding alarm generation logic. In order to implement the suggested alarm strategy, the formulas for evaluating conditional probabilities of type I and II mistakes have also been derived. The results of applying the proposed alarm system to the application example show that the approach taken in this work is effective in suppressing the latter mistakes. Further, this system is superior to any of the existing alarm techniques in the sense that it can be appropriately tailored to minimize the expected loss due to misjudgments in generating alarms.
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