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研究生:呂文述
研究生(外文):Liu, Wen-shu
論文名稱:半導體封裝製程觀察與翹曲問題探討
論文名稱(外文):Study on Wire Sweep and Warpage Problem of IC Package
指導教授:楊申語楊申語引用關係---
指導教授(外文):E. N. Pan
學位類別:碩士
校院名稱:國立臺灣大學
系所名稱:機械工程學系研究所
學門:工程學門
學類:機械工程學類
論文種類:學術論文
論文出版年:1998
畢業學年度:86
語文別:中文
論文頁數:150
中文關鍵詞:半導體封裝金線偏移翹曲後壓縮肋條模穴形狀
外文關鍵詞:electronic packagewire sweepwarpagecompressionribcavity shape
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  • 被引用被引用:2
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半導體封裝多以轉注成型方法為之,充填過程樹脂對金線施加拖曳力而發
生金線偏移,造成短路與斷路之可能,隨IC腳數增加以及模穴薄化,此問
題將日形嚴重;PBGA為具有高組裝良率之新技術,但由於內部材料熱膨脹
係數之不匹配,以及幾何形狀不對稱,因而在受熱時易產生翹曲,降低良
率。

本研究針對PBGA翹曲與金線偏移問題,設計透明視窗模具,以實驗觀
察不同模穴形狀對金線偏移之影響,探討改變模穴形狀之可行性;並以有
限元素軟體建立模型,分析不同封膠體幾何形狀,對於PBGA加熱後翹曲型
態之影響;並針對短注壓縮成型此一新概念,以改良之模具與機構,實驗
深入探討進膠率、壓縮比、與壓縮速度等參數對於金線偏移之影響。

本研究發現,圓形模穴在相同雷諾數之金線偏移遠大於方形模穴者,
但在相同充填時間下兩者差異不大。短注壓縮成型過程中,壓縮速度增加
,以及壓縮比增加時伴隨金線偏移之增大。加肋條於方形平頂封膠體可改
善其翹曲性質,圓形封膠體及銅質肋條則對改善翹曲無正面之貢獻,加肋
條對於封裝體翹曲性質改變甚大,並可改變其翹曲方向
During IC encapsulation filling process, the epoxy would exert
drag force on wires and cause wire sweep. If the neighbor wires
touch, short-circuit occur. With the trend of more wires, less
wire distance and thinner the cavity depth, wire sweep problem
would become serious and critical.
We observe the flow pattern and wire sweep in different mold
cavity shape with flow visualization facility. We also
investigate the influence of various parameters in TCCM
(Transfer Charged Compression Molding).
With the same Reynolds number. The wire sweep is larger in
circular mold cavity than that in square cavity. During the
same filling time. The wire sweep difference between circular
cavity and square cavity is not very significant.
During TCCM process. The wire sweep becomes larger with
faster compression speed and larger compression ratio. We could
introduce higher flow rate and would not cause serious wire
sweep.
PBGA (Plastic Ball Grid Array) is a rising and popular IC
packaging technology. However, due to its unsymmetrical shape
and the difference of CTE between its consisted components.
PBGA is easy to warp during thermal cycling. It’ll reduce it
yield.
This study use ANSYS to analyze warp of PBGA during thermal
convection by building up various 3D finite element model,
changing EMC shape and adding ribs on it. We conclude that
adding ribs on square EMC would enhance the stiffness of PBGA
during thermal cycling, but circular EMC do not have
significant effect.
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