臺灣博碩士論文加值系統

企業競爭要點與成功因素是不斷的隨著時間在演變，從以前的大量生產、降低成本到現代的追求品質、講求速度；而從這些要點與因素之中，本研究旨在掌握「品質」此項要點，建立一品質資訊系統。
本研究探討於工廠場區(shop floor)中建立一品質資訊系統(Quality Information System, QIS)，並以台達公司為研究對象，將品質資訊系統應用在其Rack-Power生產線上。
在建立品質資訊系統的流程中有兩個步驟：首先以IDEF0建構系統之模式，之後利用此模式設計系統開發軟體的畫面。在建構模式中，由IDEF0圖形化、結構化的表示方法展現了系統的功能、資訊流以及功能模組之間資訊的傳遞；在系統畫面設計中，透過一連串的轉換方法步驟，將IDEF0模式轉換成工廠中現場人員與管理人員所需的系統畫面。
總而言之，本研究以業界實際的生產線為應用對象，探討從系統模式的建構到系統畫面的設計；最後舉一範例並使用VB程式語言來展現系統畫面。

The competitive essentials and successful factors of a business are changed as time goes by, for example, from formerly "mass production", "reduce cost", until today''s "seek quality", and "pursue speed". This research purports to master the "Quality" factor to develop a quality information system.
We discusses the development of a Quality Information System (QIS) on the shop floor, and selects Delta Company for research object, then we apply QIS on its Rack-Power flow line.
There are two steps in the procedure of the development of QIS. We first use IDEF0 to model QIS, and then employ this model to design the pictures of system software. In the modeling step, IDEF0 can present system''s functions, information flows and the relationships between functions. In the pictures design step, the IDEF0 model will be transformed into system pictures, which are required by the shop floor employees and managers in the factory.
In conclusion, this research selects practical flow line in industry for application object in order to discuss system modeling and pictures design. Finally, we give an example and Visual Basic programming language to present system pictures.

目錄
摘要 i
Abstract ii
誌謝 iii
目錄 iv
表目錄 vi
圖目錄 vii
第一章 導論 1
1.1研究背景與動機 1
1.2研究範圍與目的 4
1.2-1研究範圍 4
1.2-2研究目的 5
1.3研究方法與步驟 6
1.4論文架構 6
第二章 文獻探討 7
2.1場區控制系統 7
2.2品質資訊系統 10
2.3 IDEF0構模工具 23
2.3-1 IDEF方法論起源 23
2.3-2 IDEF家族近期的發展 24
2.3-3 IDEF0方法 25
第三章 系統初步定義與假設條件 27
3.1系統初步定義 27
3.1-1品質資訊系統之目的 27
3.1-2系統資料類型界定 27
3.1-3資訊層級 29
3.1-4生產中品質相關活動 29
3.1-5台達積架電源器(Rack-Power)生產線描述 30
3.2系統假設條件 31
第四章 系統之模式建構與畫面設計 32
4.1 IDEF0系統模式 32
4.2系統畫面設計 58
4.2-1轉換方法步驟 58
4.2-2轉換過程 59
第五章 實例展現 75
5.1基本資料維護畫面 75
5.2現場操作畫面 80
5.3統計分析畫面 83
5.4結語 87
第六章 結論與未來研究方向 88
6.1結論 88
6.2未來研究方向 89
參考文獻 90
表目錄
表1.1 各學者看法整理表 2
表2.1 發展之QIS主要任務及所需工具 11
表2.2 五大模組與其內含要素 15
表2.3 三個階段資料要素 17
表2.4 系統發展相關活動 18
表2.5 生產三階段相關活動 21
表2.6 IDEF家族一覽表 24
表3.1 資料類型整理表 28
表3.2 各學者所提之品質相關活動整理表 29
表4.1 使用對象與需求畫面對應表 60
表4.2 畫面與IDEF0功能對應表 61
表4.3 管制圖設定畫面轉換表 62
表4.4 警報設定畫面轉換表 63
表4.5 品質即時監視畫面轉換表 63
表4.6 管制條件維護畫面轉換表 64
表4.7 管制法則維護畫面轉換表 65
表4.8 檢驗稽核項目維護畫面轉換表 65
表4.9 測試程式維護畫面轉換表 66
表4.10 不良原因項目維護畫面轉換表 67
表4.11 不良現象項目維護畫面轉換表 67
表4.12 故障原因項目維護畫面轉換表 68
表4.13 故障狀況項目維護畫面轉換表 69
表4.14 品質追蹤畫面轉換表 69
表4.15 良率趨勢畫面轉換表 70
表4.16 製程能力趨勢畫面轉換表 71
表4.17 不良原因與現象排行畫面轉換表 71
表4.18 故障原因與狀況排行畫面轉換表 72
表5.1 畫面類型與使用對象對應表 87
圖目錄
圖1.1 場區控制系統、品質資訊系統、資料收集系統三者關係圖 5
圖1.2 研究方法步驟圖 6
圖2.1 Benson之PCS模式 7
圖2.2 黎世凱之MECS四大模組 8
圖2.3 王立志之MES功能示意圖 9
圖2.4 TQM、QIS、IT三者關係圖 10
圖2.5 QIS分類圖 11
圖2.6 CIM於AME之架構圖 12
圖2.7 資料流實體觀點圖 13
圖2.8 資訊流邏輯觀點圖 14
圖2.9 流程展開功能觀點圖 14
圖2.10 QAIS模式子系統 20
圖2.11 QAIS一般化IDEF0模式 23
圖2.12 IDEF0功能、資訊流示意圖 26
圖2.13 IDEF0階層式展開圖 26
圖3.1 品質資訊系統之資料類型界定 28
圖3.2 台達Rack-Power生產線流程圖 31
圖4.1 系統資訊層級與IDEF0模式對應圖 33
圖4.2 IDEF0模式結構樹狀圖 33
圖4.3 品質資訊系統功能發展圖 34
圖4.4 品質資訊系統功能發展圖 35
圖4.5 線上品管功能模組定義圖 36
圖4.6 現場檢驗資料收集圖 37
圖4.7 線上品管分析圖 38
圖4.8 品質監視圖 39
圖4.9 管制圖選擇使用圖 40
圖4. 10計量管制圖選擇使用圖 41
圖4.11 計數管制圖選擇使用圖 42
圖4.12 警報圖 43
圖4.13 線外統計功能模組定義圖 44
圖4.14 資料儲存圖 45
圖4.15 基本資料維護圖 46
圖4.16 線外統計分析圖 47
圖4.17 品質趨勢分析圖 48
圖4.18 異常原因尋找分析圖 49
圖4.19 報表輸出與查詢圖 50
圖4.20 畫面出現先後順序圖 73
圖4.21 畫面之間關係圖 74
圖5.1 管制條件維護畫面 76
圖5.2 管制法則維護畫面 77
圖5.3 檢驗稽核項目維護畫面 77
圖5.4 測試程式維護畫面 78
圖5.5 不良原因項目維護畫面 79
圖5.6 不良現象項目維護畫面 79
圖5.7 故障原因項目維護畫面 80
圖5.8 故障狀況項目維護畫面 80
圖5.9 管制圖設定畫面 81
圖5.10 警報設定畫面 82
圖5.11 品質即時監視畫面 83
圖5.12 品質追蹤畫面 84
圖5.13 良率趨勢畫面 84
圖5.14 製程能力趨勢畫面 85
圖5.15 不良原因與現象排行畫面 86
圖5.16 故障原因與狀況排行畫面 86

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