隨著現今工業產品的日趨輕薄短小化，微小精密孔徑的加工成為了現今產品開發的重要關鍵技術。本研究嘗試以結合超音波與沖壓機台所建立的超音波成形機，探討應用超音波對微小孔徑沖壓成形結果的影響。研究中將應用實驗規劃對使用不同的加工參數設定，如超音波的振動振幅、沖頭進給速度等作直交表規劃，進而探討這些不同的參數設定對沖壓負荷與成形特性的影響。再利用此加工參數設定對不同工件材料進行有加載超音波與無加載超音波狀況下對成形行為的比較。

Nowadays, with the industrial products tending to be light-weight and size-minimized, micro hole machining has become the pivotal technology in modern product development. The study attempts building up the ultrasonic forming machine by combining ultrasonic technology and punching forming machine. The study discusses how ultrasonic influences the results of micro hole punching forming by experiment design method. The research could assign different parameters with the orthogonal table, such as the vibrating amplitude of ultrasonic and the feeding speed of punching. The study not only discusses how parameters of process influence punching load and forming properties, but also compares the forming behavior of different workpieces with and without ultrasonic.

中文摘要 I
英文摘要 II
目錄 III
圖目錄 V
表目錄 VII
符號說明 VIII
1前言 1
2文獻回顧 2
2.1微小孔徑之加工法 2
2.2超音波加工原理 3
2.2.1超音波振動的產生 4
2.2.2超音波振幅的放大 5
2.3超音波相關應用研究 6
3研究目的與方法 11
4系統設定與實驗規劃 12
4.1硬體設備 12
4.1.1進給機構 12
4.1.2超音波機構 13
4.1.3模具 15
4.2軟體設備 17
4.3系統特性 17
4.4振幅的量測 23
4.5實驗規劃 25
5實驗結果與討論 28
5.1進給速度與超音波振幅之影響 28
5.2加載超音波對沖壓負荷的影響 33
5.3加載超音波對顯微結構之影響 37
5.4硬度分布 41
6結論與未來展望 44
7參考文獻 45
附錄A 超音波微沖壓成形機設計圖 48
附錄B實驗計劃法 49
附錄C 金相組織之觀察 53
附錄D 微小Vicker硬度試驗 56
誌謝 59

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