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研究生:周志正
論文名稱:阿拉斯加鱈魚魚漿生產煉製品的擂潰及靜置製程之機制及最適化研究
論文名稱(外文):Optimization and mechanism studies of grinding and holding treatments in the alaska pollock fish gel manufacture
指導教授:龔鳴盛龔鳴盛引用關係
學位類別:碩士
校院名稱:國立海洋大學
系所名稱:食品科學系
學門:農業科學學門
學類:食品科學類
論文種類:學術論文
論文出版年:2002
畢業學年度:90
語文別:中文
論文頁數:71
中文關鍵詞:阿拉斯加鱈魚靜置
外文關鍵詞:Alaska Pollocksetting
相關次數:
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本研究是探討進口冷凍水洗無鹽阿拉斯加鱈魚碎肉魚漿進行擂潰製程及靜置製程條件的最適化。
擂潰製程最適化實驗發現,旋轉圓刀細切機較三桿式研磨機擂潰效率為高。擂潰中最適水和NaCl添加量對於75%W.C.魚漿而言分別為25%及2.0%;旋轉圓刀細切機進行擂潰的最適原料負載量被證明應為其滿載容量之80%。
魚漿加鹽擂潰後之靜置處理最適化實驗發現。20℃~30℃經適當時間靜置的魚糕成品膠強度均可由未靜置的670 g-cm上昇至3200 g-cm;5℃~15℃和35℃靜置的最高魚糕成品膠強度僅分別為2450 g-cm和1600 g-cm。熱掃瞄剛性測定儀(TSRM)和示差掃瞄熱量分析儀(DSC)分析結果證實,靜置處理的促凝膠作用是由於靜置中魚漿所含的TGase催化肌凝蛋白尾部間形成轉醯胺鍵結架橋所致。
The main purpose of this research was to establish the optimized conditions of mincing and holding operations in fish-gel manufacture by using the imported frozen Alaska Pollock chopped-meat surimi.
In the study of mincing operation optimization , rotory-pan silent cutter was found to be more efficient than triple-beam grinder. The most suitable amount of water and NaCl additions were 2.5% and 2.0% to the surimi (75%W.C.). The most suitable load of surimi plus additives was found to be around 80% full-load of the rotary-pan silent cutter.
The NaCl-added surimi prepared with the optimized mincing conditions was used for holding treatment studies. It was found that most suitable holding temperature range 20 to 30℃ could bring product gel-strength from 670 g-cm (without holding) up to 3200 g-cm;5 to 15℃and 35℃ holdings could only result products of 2450 g-cm and 1600 g-cm, respectively. TSRM and DSC studies revealed the nature of gel-promoting effect occurring in holding treatment being of the inter myosin tail transamidation bounding formation induced by TGase activity existing in surimi.
中文摘要………………………………………………………………..Ⅰ
英文摘要………………………………………………………………..Ⅱ
第一章 前言…………………………………………………...1
壹、研究背景與目的……………………………………………………1
貳、文獻整理……………………………………………………………3
1. 肌肉蛋白質組成……………………………………………….…3
1.1 肌漿蛋白質…………………………………………………….3
1.2 肌原纖維蛋白質……………………...………………………..3
1.3 肌質蛋白質…………………………..………………………..5
2. 魚漿鹽溶性蛋白質之含量…………………..……………………6
3. 擂潰製程…………………………………………………………..6
4. 魚漿靜置處理與凝膠作用………………………………………..6
4.1 Transglutaminase(TGase)催化反應機制及其對煉製品品質之影響…………………………………………………………………8
4.2 TGase活性測定方法…………………………………………..9
4.3 TGase活性對魚漿靜置凝膠及對煉製品品質的影響……....10
5. 示差掃瞄熱分析技術對肌肉蛋白質的研究……………………15
5.1 肌肉態熱分析的相關研究………………………………..…16
5.2 單離態熱分析的相關研究…………………………………..16
5.3 魚漿態熱分析的相關研究…………………………………..17
6. 熱掃描剛性測定儀(TSRM)對肉漿的探討…………………18
第二章 實驗材料與方法………………………………………….20
一、原料…………………………………………………………….20
二、實驗儀器設備…………………………………………….…….20
三、實驗方法……………………………………………………….20
1. pH值測定………………………….………………………….20
2. 水分含量測定…………………………….…………………..21
3. 水洗加鹽魚漿的備製……..………………………………….21
4. 魚漿凝膠製品之備製…………………………………………21
5. 魚漿凝膠製品的物性品質測定……………………………...21
6. 曲折試驗(Folding test)……………………………………….21
7. 示差掃描熱量分析(DSC)……..……………………………..22
8. 鹽溶性蛋白質之抽取………………………………………..22
9. 蛋白質定量分析……………………………………………..23
10. 魚漿靜置TSRM靜置及蒸煮熱凝膠分析………………...23
第三章 結果與討論-壹……………………………...……….25
第一節 旋轉圓刀細切機和三桿式研磨機擂潰效率之比較……………….…………………………….…………….25
1. 成品魚糕膠強度之比較…………………………………………25
2. 鹽溶性蛋白溶出率指標測試……………………………………26
3. 結論………………………………………………………………27
第二節 旋轉圓刀細切機進一步之最適化-最適負載量之建立…………………………………………………………….27
1. 魚漿負載量對魚糕成品膠強度及鹽溶性蛋白質抽出率之影響…………………………………………………………………27
2. 結論…………………………………………………………..…..28
第三節 鹽及水的最適擂潰添加量……………………………………28
1. 最適鹽添加量的測試……………………………………………29
2. 最適水份添加量的測試…………………………………………29
3. 結論………………………………………………………………30
第四節 結論……………………………………………………………30
第四章 結果與討論-貳………………………………………31
第一節 靜置處理製程之最適化-成品魚糕膠強度為指標…………..31
第二節 靜置凝膠和促凝膠機制之研究-以TSRM、DSC、和外觀測試………..……………………………………………………..33
1. TSRM……………………………………………………………33
2. DSC……………………………………..………………………35
3. 魚漿外觀………………………………………………………...37
第三節 結論……………………………………………………………37
參考文獻………………………………………………………………..39
圖 表 目 錄
圖一 鱈魚水洗碎肉魚漿(75%W.C.)加水成80%W.C.及添加2.5% NaCl後,分別以細切機和三桿式研磨機擂潰不同時間後,取樣蒸煮成魚糕成品之物性變化(5℃測試)。………………………..….50
圖二 鱈魚魚漿在添加2.5% NaCl及調整水分為80%下分別以細切機和三桿式研磨機進行擂潰中鹽溶性蛋白質抽出率之變化。…………………………….……………..…………………51
圖三(A) 細切機在不同魚漿(2.5% NaCl; 80%W.C.)負載下,擂潰效率之差異。擂潰效率是指不同負載下能完成擂潰(達最大膠強度)所需時間。………………………………………………….…..52
圖三(B) 細切機在不同魚漿(2.5% NaCl; 80%W.C.)負載下,擂潰效率之差異。擂潰效率是指不同負載下能完成擂潰(達成相同最大鹽溶性蛋白質抽出量)所需時間。……..…………………..……...53
圖四 NaCl添加量 (1.0%∼3.0%)和含水率調整 (75%∼81.5%W.C.)對阿拉斯加鱈魚魚漿擂潰效率的影響。擂潰效率是以擂潰後魚漿經25℃/8 hr靜置及85℃/30 min蒸煮所得魚糕成品膠強度來代表。………………………………………………………………54
圖五 固定1.5% NaCl添加下,不同加水量擂潰魚漿經靜置25℃8小時後所製成魚糕質感變化。……………………………………55
圖六(A) 鱈魚加鹽(2.5% NaCl)魚漿於5℃靜置下魚糕成品物性品質變化。………………………………………………………………56
圖六(B) 鱈魚加鹽(2.5% NaCl)魚漿於10℃靜置下魚糕成品物性品質變化。……………………………………………………………57
圖六(C) 鱈魚加鹽(2.5% NaCl)魚漿於15℃靜置下魚糕成品物性品質變化。…………………………………………………………….58
圖六(D) 鱈魚加鹽(2.5% NaCl)魚漿於20℃靜置下魚糕成品物性品質變化。…………………………………………………………….59
圖六(E) 鱈魚加鹽(2.5% NaCl)魚漿於25℃靜置下魚糕成品物性品質變化。……………………………………………………………60
圖六(F) 鱈魚加鹽(2.5% NaCl)魚漿於30℃靜置下魚糕成品物性品質變化。……………………………………………………………61
圖六(G) 鱈魚加鹽(2.5% NaCl)魚漿於35℃靜置下魚糕成品物性品質變化。……………………………………………………………62
圖七(A) 鱈魚水洗加鹽(2.5% NaCl)魚漿,於5℃下靜置處理中的TSRM黏彈變化。………………………………………….……63
圖七(B) 鱈魚水洗加鹽(2.5% NaCl)魚漿,於25℃下靜置處理中的TSRM黏彈變化。………………………………………….……64
圖七(C) 鱈魚水洗加鹽(2.5% NaCl)魚漿,於35℃下靜置處理中的TSRM黏彈變化。……………………………….………….……65
圖八(A) 含2.5% NaCl之鱈魚水洗魚漿在5℃靜置處理過程中的DSC圖譜變化(生溫速率:10℃/min)。……………………………….66
圖八(B) 含2.5% NaCl之鱈魚水洗魚漿在25℃靜置處理過程中的DSC圖譜變化(生溫速率:10℃/min)。………………………….67
圖九 鱈魚加鹽魚漿(2.5% NaCl)魚漿填充成魚香腸,分別在未靜置、第一階段凝膠、第二階段凝膠、及蒸煮過後所照之實際魚漿外觀。…………………………………………………………...68
表一 鱈魚魚漿被以旋轉圓刀細切機和三桿式研磨機分別添加2.5% NaCl擂潰中,其擂潰效率比較。……………………………….69
表二 阿拉斯加鱈魚加鹽(2.5% NaCl)魚漿以不同溫度靜置處理所獲得的最佳魚糕物性指標和靜置時間。…………………….……….70
表三 阿拉斯加加鹽(2.5% NaCl)魚漿在不同溫度下的二階段凝膠與所達到其凝膠階段之靜置時間。………………………………….71
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