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研究生:蔡文彬
研究生(外文):Wen-Bin Tsai
論文名稱:電解式線上削銳結合電化學之研磨研究
論文名稱(外文):The Study of Electrolytic In-process Dressing Grinding Combining with Electrochemical effects
指導教授:吳忠恕吳忠恕引用關係傅光華傅光華引用關係
學位類別:碩士
校院名稱:國立海洋大學
系所名稱:機械與輪機工程學系
學門:工程學門
學類:機械工程學類
論文種類:學術論文
論文出版年:2002
畢業學年度:90
語文別:中文
論文頁數:90
中文關鍵詞:電解式線上削銳電化學最佳化
外文關鍵詞:Electrolytic In-process DressingElectrochemistryOptimization
相關次數:
  • 被引用被引用:1
  • 點閱點閱:178
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  • 下載下載:0
  • 收藏至我的研究室書目清單書目收藏:0
本研究是以傳統的數據控制磨床改裝成具電解式線上削銳功能之磨削系統,再結合電化學功能而形成一種混合式研磨系統,期能進一步改善加工品質。我們首先進行用實驗規劃法所規劃的27組實驗,再利用統計軟體進行迴歸分析,以建立統計數學模式,接著利用序列二次規劃法做最佳化分析,求出模式之最佳加工參數。最後再比較有電化學與無電化學作用的差別。
In this study, we converted a traditional CNC grinding machine into a grinding system having the effects of Electrolytic In-process Dressing (ELID). Furthermore, we combined the system with electrochemical (EC) effects to form a mixed grinding system in order to improve the quality of the grinding process. We first made an experimental plan to perform 27 experiments. We then used a statistical software for regression analysis to obtain mathematical models for the experimental results. We also used Sequential Quadratic Programming (SQP) method to obtain the optimal grinding conditions. Finally, we made comparisons between the grinding processes with and without the EC effects.
第一章 緒論………………………………………………………… 1
1.1 前言…………………………………………………………2
1.2 文獻回顧……………………………………………………2
1.3 研究動機與目的……………………………………………5
1.4 論文架構……………………………………………………6
第二章 相關理論…………………………………………………… 8
2.1 ELID研磨…….…....………………….……….……….8
2.1.1 ELID研磨的原理………………………………………8
2.1.2 ELID研磨的組成…………………………………….11
2.1.3 ELID研磨的特色…………………………………….17
2.1.4 ELID電解削銳與傳統電解削銳之比較…………….18
2.2 電化學加工(ECM)………………………………………20
2.2.1 電化學加工(ECM)的原理…………………………20
2.2.2 電化學加工(ECM)的組成…………………………22
2.2.3 電化學加工(ECM)的特色…………………………24
2.2.4 電化學加工(ECM)的應用…………………………25
2.3 ELID結合EC之研磨……………………………………… 27
2.3.1 ELID結合EC之研磨的原理……………………… …27
2.3.2 ELID結合EC之研磨的組成…… ……………………28
2.3.3 ELID結合EC之研磨的特色…… ……………………29
第三章 實驗方法……………………………………………… ….31
3.1 表面粗糙度……………………………………………….31
3.1.1 表面粗糙度表示法………………………… …….31
3.1.2表面粗糙度的量測……………………………………33
3.2切削力………………………………………………………34
3.2.1切削力的量測…………………………………………34
3.2.2切削力的轉換…………………………………………36
3.3反應曲面法…………………………………………………38
3.4序列二次規劃法……………………………………………40
第四章 實驗設備與設計…………………………… …………….42
4.1實驗設備……………………………………………………42
4.2實驗設計……………………………………………………46
第五章 實驗結果與分析………………………………… ……….51
5.1 ELID結合EC之研磨實驗結果………………… …………51
5.1.1 建立數學模式……………………………………….54
5.1.2 數學預測模式驗證實驗…………………………….79
5.1.3 SQP最佳化結果………………………………………80
5.2 ELID研磨實驗結果……………………………………….82
第六章 結論與未來展望
6.1 結論……………………………………………………….83
6.2 未來展望………………………………………………….84
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