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研究生:黃柏瑞
論文名稱:六軸運動平台之即時故障診斷
論文名稱(外文):On-line Troubleshooting of the 6 Degree-of-Freedom Platform
指導教授:成維華成維華引用關係金甘平
指導教授(外文):Wei-Hua ChiengKan-Ping Chin
學位類別:碩士
校院名稱:國立交通大學
系所名稱:機械工程系
學門:工程學門
學類:機械工程學類
論文種類:學術論文
論文出版年:2003
畢業學年度:91
語文別:英文
論文頁數:62
中文關鍵詞:故障診斷運動控制
外文關鍵詞:TroubleshootingMotion Control
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時至今日,結合機電整合、PC-Based Motion Control、和虛擬實境的高度整合六軸運動平台技術已日趨成熟。而以這種技術為基礎所發展的即時動態模擬系統在新一代的高科技娛樂和模擬訓練的領堿中也漸漸地被應用。使用者進入一個機電系統所模擬的動態虛擬世界並且結合聲光效果及感官刺激,而有身歷其境的感受,以達到娛樂或操控訓練的目的。而為了提高整個運動平台系統的可靠度和安全性,我們必須對機台可能發生的各種故障狀況進行整體性的研究。
所以本論文最主要的目的就是針對一實際的六軸運動平台,以安全監控的角度,對於機台整體系統,包含硬體構成和軟體架構,在不同的操作狀況下可能發生的故障情形做一完整的分析,並且設計其相對應的軟硬體安全防護措施,完成能夠即時監控整個系統的錯誤診斷系統,藉此達到預防事故發生、安全操控的目的,並且進一步地改善此種系統維修不易的缺點。
而此錯誤診斷系統所具有的功能是收集來自電源、動力系統及致動器等單元之訊號,執行即時偵測和失效分析,診斷系統狀態,根據安全邏輯宣告警告或失效,並且能夠在第一時間自動做出相對應的防護措施,達到即時防護的安全措施。

For mechanical engineer, it is so exciting once a machine starts running. There usually comes a time, however, when the machine stops running. Unfortunately, for the most part, the troubleshooting process is not always clear. Many times the problem and reasons why the machine goes down are unexplainable.
Troubleshooting of mechatronical equipment is a vast subject and varying degrees of troubleshooting exist based on the expertise of the troubleshooter. The main purpose of this thesis is discussing about an on-line troubleshooting method for a real six degree-of-freedom Stewart platform system based on a micro PLC that could generates rules helps the technicians to find out why the machine broken down and get it back on line.

CHAPTER 1 INTRODUCTION
1.1 Background and Motivation
1.2 Organization of This Thesis
CHAPTER 2 SYSTEM ANALYSIS
2.1 Introduction of Stewart Platform
2.2 Introduction of SP120
2.3 Motion Control
2.4 PLCs
2.5 Servo Drive Systems
CHAPTER 3 CHAPTER 3 SYSTEM INTEGRATION
3.1 Micro-PLC LD6815
3.2 Hardware Specifications of Leader-6815
3.3 Software Specifications of Leader-6815
3.4 Fuji AC Servo Driver
3.5 Control Functions of Fuji Driver
CHAPTER 4 SAFETY ISSUES
4.1 Safety Issues of PC-based System
4.2 Emergency and Fail-safe
4.3 Safety and Emergency Stop System
CHAPTER 5 ON-LINE TROUBLESHOOTING OF SP120
5.1 Troubleshooting, fault handling, and diagnostics
5.2 Fault Tree Analysis of SP120
5.3 On-line Troubleshooting
CHAPTER 6 CONCLUSION AND FUTURE WORK
References

[1] Sugimoto, N., “Safety Engineering on Industrial Robotics and their Standard Safety Requirements“, Proceedings of the 7th International Symposium on Industrial Robot, Oct 1977, pp. 461-468.
[2] Noro, K., Occupational Health and Safety in Automation and Robotics, Taylor and Francis, 1987, pp. 175-195.
[3] Graham, J. H., Safety, Reliability, and Human Factors in Robotic Systems, Van Nostrand Reinhold, 1991, pp. 66-82.
[4] Robert S. Carrow, How to Troubleshoot & Repair Automated Equipment, McGraw-Hill, 1995
[5] Chich-Fang Huang, “A Study on the Active Safeguard of Robotics”, master thesis, Department of Mechanical Engineer, National Chiao-Tung University, 1997.
[6] Robert Carrow, Soft Logic, McGraw-Hill, 1998.
[7] Zvi S. Roth, Self Repair and Self Organizing Robots, International Encyclopedia of Robotics, pg. 862-867.
[8] Ludo F. Gelders, Liliane M. Pintelon, Reliability and Maintenance of Robots, International Encyclopedia of Robotics, 1990, pg. 769-775.
[9] R.E. Barlow and H.E. Lambert , Introduction to Fault Tree Analysis, Reliability and Fault Tree Analysis - Theoretical and Applied Aspects of System Reliability an Safety Assessment , SIAM, Philadelphia., 1975, pg. 7-35.
[10] Nikam, B. Umesh, “A fault diagnostic system for an unmanned autonomous mobile robot”, Masters Thesis, 1997
[11] Haasl, D. F., Roberts, N. H., Vesely, W. E. and Goldberg, F. F. (1981), Fault Tree Handbook, NUREG-0492, U.S. Nuclear Regulatory Commission

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