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研究生:黃臣鴻
研究生(外文):Cheng-Hung Huang
論文名稱:PC/ABS合膠機械性質之射出成型條件最佳化
論文名稱(外文):Optimizing Injection Molding Conditions in Mechanical Properties of Polycarbonate/Acrylonitrile-Butadiene-Styrene Blends
指導教授:鄭銘章鄭銘章引用關係董基良董基良引用關係
指導教授(外文):Ming-Chang JengJi-Liang Doong
學位類別:博士
校院名稱:國立中央大學
系所名稱:機械工程研究所
學門:工程學門
學類:機械工程學類
論文種類:學術論文
論文出版年:2003
畢業學年度:91
語文別:中文
論文頁數:151
中文關鍵詞:主成份分析PC/ABS拉伸灰色關聯分析磨耗射出成型田口實驗設計法破壞韌性
外文關鍵詞:Taguchi MethodOptimizationInjection MoldingGrey Relational AnalysisPC/ABSPrincipal Component AnalysisMechanical Properties
相關次數:
  • 被引用被引用:51
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  • 收藏至我的研究室書目清單書目收藏:1
本文利用田口實驗設計法來規劃實驗,再藉由S/N比、灰色關聯分析法、主成份分析法和變異數分析,尋找PC/ABS的最佳射出成型條件,以達可以快速得到所需求的品質目標。實驗設計棌用田口方法中的L9直交表,選擇射出時間、熔膠溫度、模具溫度及保壓壓力為控制因子,每一因子皆選擇三個水準,其品質則是選擇破壞韌性、抗拉強度、伸長率、磨耗性質及硬度為評估的指標。利用田口方法的S/N比來求得單一品質的最佳射出成型製程條件,另外以變異數分析(ANOVA)來瞭解影響最鉅的控制因子。由於一般實務的要求都會希望達到多目標品質特性最佳化,但就田口方法難以直接處理多重品質特性的情況,因此選擇主成份分析以解決田口方法的限制,並另外利用灰色關聯分析來處理多重品質特性的問題,藉以瞭解同時考慮多重品質特性時的最佳射出成型製程條件,同樣以變異數分析來瞭解何種控制因子的貢獻度最大。
依據實驗規劃,進行準靜態拉伸實驗、破壞韌性實驗、磨耗實驗與硬度實驗,利用所得的實驗結果進行最佳化的分析。由最佳化分析結果得知,利用田口方法的S/N來考慮單一品質特性時,各品質所求得的最佳射出成型條件不盡相同,且以變異數分析的結果也發現影響各品質最鉅的控制因子也不一定相同,傳統方式上可以利用經驗法則來加以決定。而在處理多重品質特性時,採用灰色關聯分析所求得的最佳射出成型條件,和利用主成份分析結合田口方法的S/N比所得到的結果十分接近。因此在考慮多重品質特性的最佳射出成型
The optimization of injection molding process for Polycarbon-ate/acrylonitrile-butadiene-styrene (PC/ABS) blends is studied using Ta-guchi method and principal component analysis (PCA). Four controllable process factors are studied at three lev-els each in the manufacturing process. The L9 orthogonal array is conducted to determine the optimum process fac-tor/level combination for single quality of mechanical properties. In addition, the principal component analysis is employed to transform the correlated mechanical properties to a set of uncorrelated components and to evaluate a comprehensive index for multi-response cases. Then the optimum process factor/level combination for multiple qualities can be determined. Finally, the analysis of variance is used to find out the most influential injection molding parameter for single and multiple qualities problems.
摘 要I
誌 謝II
總目錄III
圖目錄V
表目錄VII
符號說明XI
第一章 緒論1
1-1 研究背景1
1-2 研究目的3
1-3 研究內容4
1-4 研究方法5
1-5 論文架構6
第二章 文獻回顧9
2-1 熱塑性塑膠PC/ABS9
2-2 製程最佳化理論11
2-2-1 田口方法之最佳化11
2-2-2 灰色關聯分析之最佳化14
2-3 射出成型製程的最佳化15
第三章 射出成型加工法與製程最佳化理論19
3-1 射出成型加工法19
3-2 田口實驗設計法22
3-2-1 直交表22
3-2-2 品質影響因子22
3-2-3 品質損失函數24
3-2-4 信號雜音比26
3-2-5 變異數分析27
3-2 灰色關聯分析30
3-3 主成份分析法33
第四章 實驗方法39
4-1 PC/ABS材料39
4-2 射出條件擬定39
4-3 模具與試片製作40
4-4 試驗方法40
4-4-1 準靜態拉伸試驗40
4-4-2 破壞韌性試驗41
4-4-3 磨耗實驗41
4-4-4 硬度實驗42
4-5 破斷面觀察42
4-6 實驗數據分析42
第五章 PC/ABS之機械性質53
5-1 拉伸性質與顯微組織觀察53
5-2 破壞韌性與顯微組織觀察53
5-3 磨耗性質與顯微組織觀察54
5-4 硬度54
第六章 PC/ABS之射出成型條件最佳化69
6-1 單一品質特性最佳化:S/N比分析69
6-1-1 拉伸性質之最佳化69
6-1-2 破壞韌性之最佳化70
6-1-3 磨耗性質之最佳化71
6-1-4 硬度之最佳化71
6-2 多重品質特性最佳化:S/N比與主成份分析73
6-2-1 抗拉強度、伸長率74
6-2-2 破壞韌性、抗拉強度、伸長率74
6-2-3 抗拉強度、磨耗體積損失75
6-2-4 磨耗體積損失、硬度75
6-2-5 抗拉強度、伸長率、破壞韌性、磨耗體積損失、硬度75
6-3 多重品質特性最佳化:灰色關聯分析77
6-3-1 抗拉強度、伸長率77
6-3-2 破壞韌性、抗拉強度、伸長率77
6-3-3 抗拉強度、磨耗體積損失77
6-3-4 磨耗體積損失、硬度78
6-3-5 抗拉強度、伸長率、破壞韌性、磨耗體積損失、硬度78
6-4 多重品質特性最佳化:主成份分析與灰色關聯分析79
6-4-1 抗拉強度、伸長率80
6-4-2 破壞韌性、抗拉強度、伸長率81
6-4-3 抗拉強度、磨耗體積損失81
6-4-4 磨耗體積損失、硬度81
6-4-5 抗拉強度、伸長率、破壞韌性、磨耗體積損失、硬度82
6-5 最佳之射出成型條件83
第七章 結論與未來研究方向137
7-1 結論137
7-2 未來研究方向139
參考文獻141
作者簡歷150
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