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研究生:廖建閎
研究生(外文):Chien-Hung Liao
論文名稱:考慮瓶頸漂移及多瓶頸情境之MTO與MTS混線生產環境下生產控制之研究
論文名稱(外文):Production Control Considering Bottleneck Shifting and Multi-bottleneck for Production System with Hybrid Make-to-order and Make-to-stock
指導教授:許錫美許錫美引用關係
指導教授(外文):Hsi-Mei Hsu
學位類別:碩士
校院名稱:國立交通大學
系所名稱:工業工程與管理系所
學門:工程學門
學類:工業工程學類
論文種類:學術論文
論文出版年:2005
畢業學年度:93
語文別:中文
論文頁數:32
中文關鍵詞:MTOMTS混線生產生產控制
外文關鍵詞:MTOMTShybrid productionproduction control
相關次數:
  • 被引用被引用:8
  • 點閱點閱:696
  • 評分評分:
  • 下載下載:130
  • 收藏至我的研究室書目清單書目收藏:2
在MTO (make-to-order)與MTS (make-to-stock)混線生產環境下,已知短期MTO的需求,且需求隨時改變,導致瓶頸資源可能發生瓶頸漂移及多瓶頸的情況下,本研究提出生產控制法則(MTS產品的投料與在製品在各工作站的派工優序)。該生產控制法則以MTO產品的達交率、MTS產品的產出率,及MTS產品的產出率與投料率的差異為主要生產績效考量。
該生產控制法則以避免瓶頸工作站饑餓的動態投料法則(TW-SA)控制MTS的投料。在派工部份,MTO加工批在各工作站的派工優序皆高於MTS加工批。然而,當瓶頸工作站的缺料程度高時,瓶頸工作站內的MTS加工批派工優序會高於MTO加工批以避免產能閒置。當瓶頸工作站的缺料程度不高時,一般工作站以SRPT派工法則決定MTS加工批間的派工優序,當瓶頸工作站有缺料之虞時,以SABT派工法則決定MTS加工批間的派工優序。
最後經由一案例驗證,本研究所提出的生產控制法則,在MTO產品的達交率、MTS產品的產出率,及MTS產品的產出率與投料率的差異都有很好的績效。
In this study, we consider a production system with hybrid MTO (make-to-order) and MTS (make-to-stock). Corresponding to customers’ demand, bottleneck machine of this production system may be shifting. To deal with the environments mentioned-above, we present an algorithm to make the decision rule about releasing and dispatching to enhance the delivery-rate of MTO and the outputs of MTS. To avoid the bottleneck idling, we develop a time window- starvation avoidance (TW-SA) rule to release the MTS lots timely. The MTO lots have the higher priority than the MTS lots in every work shop, besides that the bottleneck is going to idle. When the WIP level before the bottleneck machine is lower than the threshold, the dispatching priorities among MTS lots are determined by SABT dispatch rule. Otherwise, the dispatching priorities are determined by the SRPT dispatch rule. Simulation results show that the delivery-rate for MTO products, a high output-rate for MTS products, and a small difference between input-rate and output-rate for MTS products of the proposed algorithm are better than other representative algorithm in literature.
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【2】 Chang, S.H., P.F. Pai, K.J. Yuan, B.C. Wang, and R.K. Li, “Heuristic PAC Model for Hybrid MTO and MTS Production Environment,” International journal of production economics, vol.85, issue3, September 11, 2003, pp.347-358.
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【7】 Papadopoulos, H.T., C. Heavey, and J. Browne, Queueing Theory in Manufacturing Systems Analysis and Design, Chapman and Hall, 1993.
【8】 Sipper, D., and J.R. Bulfin, Production : Planning, Control, and Integration, McGraw-Hill, 1997.
【9】 Soman, C.A., D.P. Van Donk, and G. Gaalman, “Combined Make-to-order and Make-to-stock in A Food Production System,” International journal of production economics, vol. 90, issue 2, July 28, 2004, pp. 223-235.
【10】 鍾淑馨,黃宏文,『晶圓製造廠生產作業控制策略之設計』,Journal of Chinese Institute of Industrial Engineers, vol. 16, no. 1, 1999, pp.93-113.
【11】 黃承龍,張盛鴻,李榮貴,『瓶頸漂移分析與對策之研究』,Journal of Chinese Institute of Industrial Engineers, vol. 18, no. 4, 2001, pp.73-81.
【12】 江志雄,『綁機情境之MTO/MTS半導體派工』,國立交通大學工業工程研究所碩士論文,民國93年。
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