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研究生:鄧文揚
研究生(外文):Wen-Yang Teng
論文名稱:網路化與客製化之模具工程圖引導系統暨一維公差分析╱設計
論文名稱(外文):A Web-Based and Customizable Mold-Drawing Navigating System with 1D Tolerance Analysis and Design.
指導教授:鍾文仁鍾文仁引用關係
指導教授(外文):Wen-Ren Jong
學位類別:碩士
校院名稱:中原大學
系所名稱:機械工程研究所
學門:工程學門
學類:機械工程學類
論文種類:學術論文
論文出版年:2006
畢業學年度:94
語文別:中文
論文頁數:98
中文關鍵詞:設計引導系統公差設計模具設計電腦輔助設計
外文關鍵詞:Navigating SystemTolerance DesignMold DesignCAD
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鑒於市場的激烈競爭、3C產品生命週期日漸縮短,設計與開發的時間將會是分秒必爭;如何能夠快速且更有效率的開發產品,已成為各個企業都想達成的目標。隨著電腦繪圖技術發展的成熟,許多公司企業都已使用電腦輔助設計(Computer-Aided Design, CAD)軟體來進行產品模型開發與設計;因此,擁有一套能夠結合CAD軟體,並且融合企業知識經驗所規劃出引導設計流程的系統,將幫助企業快速培育人才,縮短開發產品所需要的時間,提升企業競爭力。
本研究利用CAD軟體Pro/E Wildfire內嵌支援瀏覽器視窗的功能,及其二次開發程式Pro/Web.Link來開發網路化與客製化之模具工程圖引導系統及一維公差設計引導系統;在系統與CAD軟體的整合下,工程師可透過引導系統的介面進行操作,及標準化流程步驟來逐一完成工作,提升產品開發的速度。模具工程圖引導系統是由企業知識經驗制定出工程圖繪製的標準化流程,並且整合CAD的繪圖功能,幫助製圖人員正確且更有效率地完成工程圖繪製,對於整個模具開發過程繪製工程圖的總時間將可縮減達40%以上;公差設計引導部分則能夠協助設計人員進行公差分析與設計,以及自動產生報表,在操作過程的按鍵點擊次數上可減少60%以上,大幅縮短公差設計過程所花費的時間。
With the strong competition of the market, the life cycle of 3C products is shortened day by day. Every minute and second is seized for development and designing. To develop products efficiently is the goal which every enterprise wants to accomplish. With the rapid growth of the computer graphic technology, most enterprises use CAD (Computer-Aided Design) software to develop and design the model of the products. Therefore, a system, that is integrated with the CAD software and is integrated with the designing procedure by the knowledge experience of enterprises, helps enterprises to train beginners in shorter time and speed up the product development process. It increases the competitiveness of the enterprise.
This study utilizes the CAD tool (Pro/E Wildfire) that has the network browser and the secondary development program (Pro/Web.Link) to develop a web-based and customizable mold-drawing navigating system with 1D tolerance analysis and design. This system which can be integrated with the CAD software helps the engineer to finish the work through the standardized steps and the interface of navigating system, and improves the speed of product development. The mold-drawing navigating system has not only the standardized steps of the drawing that be integrated with the knowledge experience of enterprises but also the drawing functions integrated with the CAD software. It helps drawer to finish the mold-drawings correctly and efficiently, and save more than 40% of all time during the drawing of the whole mold development. The tolerance design helps the designer to design and analyze tolerance, and produce the report automatically. This system saves more than 60% of the entire time of clicking buttons. It saves time of the process of tolerance design substantially.
目錄
摘要 I
Abstract II
誌謝 III
目錄 IV
圖目錄 VIII
表目錄 XI
第一章 緒論 1
1-1 前言 1
1-2 文獻回顧 1
1-3 研究動機與方法 2
1-4 本文架構 3
第二章 網路化與客製化之模具工程圖引導系統 4
2-1 前言 5
2-2 模具設計引導系統簡介 7
2-2-1 三層式系統架構 7
2-2-2 系統架構介紹 8
2-3 系統架構與規劃 10
2-3-1 工程圖概論 10
2-3-2 引導系統重要性 10
2-3-3 架構與流程規劃 11
2-4 結果與討論 17
2-4-1 系統展示 17
2-4-2 系統效能的比較 21
2-4-3 範例實作 23
2-5 結論 25
第三章 A Web-Based and Customizable Mold-Drawing Navigating System 26
3-1 Preface 27
3-2 Mold Design Navigating System 29
3-2-1 Three-tier Architecture 29
3-2-2 System Framework 30
3-3 System Plan 33
3-3-1 Introduction of Drawing 33
3-3-2 Importance of System 34
3-3-3 Framework and Development 35
3-4 Result and Discussion 41
3-4-1 System Performance 41
3-4-2 Compare Using Navigating System with not Using 46
3-4-3 Case Studies 48
3-5 Conclusion 50
第四章 網路化一維公差設計引導系統 51
4-1 前言 52
4-2 公差分析理論 54
4-2-1 公差定義 54
4-2-2 公差累積 54
4-2-3 公差分析與設計 55
4-3 引導系統架構與規劃 58
4-3-1 系統架構 58
4-3-2 機構設計 59
4-3-3 2D圖設計 60
4-3-4 公差分析 61
4-3-5 報表輸出 62
4-4 結果與討論 63
4-4-1 程式展示與介紹 63
4-4-2 草繪機構與建立2D圖 64
4-4-3 公差分析功能展示 65
4-4-4 自動產生報表功能展示 68
4-4-5 系統效能比較 69
4-5 結論 70
第五章 A Web-Based 1D Tolerance Analysis Navigating System 71
5-1 Preface 72
5-2 Tolerance Theory 74
5-2-1 Tolerance Definition 74
5-2-2 Tolerance Accumulation 74
5-2-3 Tolerance Analysis and Design 76
5-3 Tolerance Analysis Navigating System 79
5-3-1 System Framework 79
5-3-2 Mechanism Design 80
5-3-3 2D Drawing Design 81
5-3-4 Tolerance Analysis 82
5-3-5 Report 83
5-4 Result and Discussion 84
5-4-1 Mechanism Design 84
5-4-2 2D Drawing Design 85
5-4-3 Tolerance Analysis 87
5-4-4 Report 90
5-4-5 Compare Using Navigating System with not Using 91
5-5 Conclusion 93
第六章 結論與未來展望 94
6-1 結論 94
6-2 未來展望 95
參考文獻 96
簡歷 98

圖目錄
圖2-1 三層式伺服器架構 7
圖2-2 模具設計引導系統流程 8
圖2-3 系統模組層級規劃 9
圖2-4 模具開發各階段花費時間百分比圖 11
圖2-5 模具設計模組流程圖 12
圖2-6 使用引導介面示意圖 13
圖2-7 模座草繪圖流程 14
圖2-8 模座工程圖流程 15
圖2-9 零件工程圖流程 16
圖2-10 模板工程圖流程 16
圖2-11 模具設計流程與工程圖設計子模組 17
圖2-12 零件圖公模仁流程 18
圖2-13 工程圖設計所產生工程圖 18
圖2-14 工程圖尺寸符號修改 19
圖2-15 工程圖Symbol標註 19
圖2-16 工程圖Note標註 20
圖2-17 工程圖欄位參數修改 20
圖2-18 工程圖設計流程(未使用引導系統)示意圖 21
圖2-19 工程圖設計流程(使用引導系統)示意圖 22
圖2-20 實作模型圖 23
圖2-21 比較繪圖時間圖 24
Fig. 3-1 Three-tier Architecture of the Navigating System 30
Fig. 3-2 The Mold Design Navigating System Procedure 31
Fig. 3-3 The Layer Planning of the System Module 32
Fig. 3-4 The Pie Chart of Spending Time on the Mold Design 34
Fig. 3-5 The Flow Chart of the Mold Design Module 36
Fig. 3-6 A chart of Using the Navigating System Interface 37
Fig. 3-7 The Process of the Moldbase Draft Drawing 38
Fig. 3-8 The Process of the Moldbase Drawing 39
Fig. 3-9 The Process of the Component Drawing 40
Fig. 3-10 The Process of the Plate Drawing 40
Fig. 3-11 The Mold Design Procedure and The Mold-Drawing Design Module 42
Fig. 3-12 The Design Navigating Interface and the Completed Drawing 42
Fig. 3-13 All of Drawings in Mold-Drawing Design 43
Fig. 3-14 Modify the dimension 44
Fig. 3-15 Insert the Drawing Symbol 44
Fig. 3-16 Insert the Drawing Note 45
Fig. 3-17 Modify the Drawing Parameter 45
Fig. 3-18 Drawing Design (Not Using Navigating System) 46
Fig. 3-19 Drawing Design (Using Navigating System) 47
Fig. 3-20 Molds of the Case 48
Fig. 3-21 Recorded Time of Each Modules 49
圖4-1 手機上下蓋公差鏈示意圖 55
圖4-2 高斯曲線( ) 57
圖4-3 公差設計引導系統架構圖 59
圖4-4 機構設計流程 60
圖4-5 2D圖設計流程 60
圖4-6 公差分析流程 61
圖4-7 報表輸出流程 62
圖4-8 引導系統視窗 63
圖4-9 可客製化流程及功能 64
圖4-10 草繪機構並轉換成2D圖 64
圖4-11 完成分析用之2D圖 65
圖4-12 公差分析運算 65
圖4-13 自動及手動調整公差值 66
圖4-14 計算出合適建議值 67
圖4-15 代回分析值至2D圖 67
圖4-16 Web報表 68
圖4-17 Excel報表 68
圖4-18 比較功能操作動作次數圖 69
Fig. 5-1 A dimensional chain of the mobile phone housing 75
Fig. 5-2 The Gauss Curve ( ) 78
Fig. 5-3 The procedure of the tolerance analysis navigating system 80
Fig. 5-4 Mechanism Design Procedure 81
Fig. 5-5 2D Drawing Procedure 82
Fig. 5-6 Tolerance Analysis Procedure 83
Fig. 5-7 Output Procedure 83
Fig. 5-8 The Windows of the System 84
Fig. 5-9 The Customizable Interfaces and Procedures 85
Fig. 5-10 Mechanism Design and 2D Drawing Design 85
Fig. 5-11 Complete the 2D Drawing for Analysis 86
Fig. 5-12 The Calculation of Tolerance Analysis 87
Fig. 5-13 Modify the Tolerances by the Interface Function 88
Fig. 5-14 The Calculation of Suggesting Tolerance 89
Fig. 5-15 Return the Results to 2D Drawing 89
Fig. 5-16 Web Report 90
Fig. 5-17 Excel Report 90
Fig. 5-18 Compare the click times for using navigating system or not 92
表目錄
表2-1 有無導入系統之比較 22
表2-2 有無使用系統的繪圖時間比較 23
Table 3-1 Compare Using Navigating System with not Using 47
Table 3-2 Drawing Time Comparing 49
表4-1 有無系統比較 69
Table 5-1 Compare Using Navigating System with not Using 91
參考文獻
[1]C. W. Chen, “A Study of Screen-Drive Drafting System Development”, Master Thesis, Tatung University, Taiwan, 2002.
[2]K. C. Yang, “Use Multi-Page and Multi-Layer Screen-Driven Method to Develop Drawing System of Mold Standard Part Libraries”, Master Thesis, Tatung University, 2004.
[3]Y. J. Zheng, “A Study on Using CAD Model for Product’s Operation-Interface Design in Development Phase”, Master Thesis, National Cheng Kung University, Taiwan, 2002.
[4]W. R. Jong, C. H. Wu, “A Web-Based Knowledge Management for Conceptual Mold Design”, International Conference on Computers and Industrial Engineering, 36th ICCIE, 2006.
[5]H. S. Liu, “A Web-Based and Customizable Navigating System for Collaborative Mold-Design and CMM Measurement”, Master Thesis, Chung Yuan Christian University, Taiwan, 2006.
[6]B. K. A. Ngoi, O. C. Teck, “A Tolerancing Optimization Method for Product Design”, Advanced Manufacturing Technology, Vol.13, No.4, pp.290-299, 1997.
[7]C. C. Wu, Z. Chen, G. R. Tang, “Component Tolerance Design for Minimum Quality Loss and Manufacturing Cost”, Computers in Industry, Vol.35, Issue.3, pp.223-232, 1998.
[8]J. C. Tsai, T. C. Chuang, D. N. Guo, “Development of a Step-based Dimensioning and Tolerancing Data Model”, Proceedings of the National Science Council, Republic of China, Part A: Physical Science and Engineering, Vol.22, Issue.6, pp.831-840, 1998.
[9]C. F. Hsiao, “A Study on Minimum-Cost Process Planning for Prismatic Parts with Dimensional Tolerances”, Master Thesis, National Chung Hsing University, Taiwan, 2002.
[10]P. F. Drucker, I. Nonaka, D. A. Garvin, C. Argyris, D. Leonard, S. Straus, A. Kleiner, G. Roth, J. D. Brown, J. B. Quinn, P. Anderson, S. Finkelstein, “Harvard Business Review on Knowledge Management”, President and Fellows of Harvard College All rights reserved, 1987-1998.
[11]樓景湖 譯, “公差與組合”, 徐氏基金會出版, 1985.
[12]C. M. Creveling, “Tolerance Design a Handbook for Developing Optimal Specifications”, Addison Wesley Longman, Inc., 1997.
[13]Parametric Technology Corporation. Pro/Engineer Wildfire 2.0 User's Guide, PTC, USA, 2003.
[14]Parametric Technology Corporation. Pro/Engineer Wildfire 2.0 Pro/Web.Link User's Guide, PTC, USA, 2003.
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