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研究生:李明軒
研究生(外文):Ming-Hsuan Li
論文名稱:在混合式生產環境下訂單選擇與生產排程之模擬分析
指導教授:李少如李少如引用關係
指導教授(外文):Shao-ju Lee
學位類別:碩士
校院名稱:國立東華大學
系所名稱:企業管理學系
學門:商業及管理學門
學類:企業管理學類
論文種類:學術論文
論文出版年:2006
畢業學年度:94
語文別:中文
論文頁數:84
中文關鍵詞:系統模擬混合式整數規劃混合式生產環境
外文關鍵詞:combing production systemmixed integer programing modelsimulation
相關次數:
  • 被引用被引用:8
  • 點閱點閱:534
  • 評分評分:
  • 下載下載:138
  • 收藏至我的研究室書目清單書目收藏:2
隨著微利時代的來臨,高科技製造業廠商往往面臨著利潤壓縮的窘境,是故廠商若能做好成本控管將更有助於利潤的增加與競爭力的提升。由於高科技製造業所處之環境往往是兼具存貨式生產( make-to-stock )與接單式生產( make-to-order )的混合式生產環境,在這樣的環境下廠商應該如何處理其MTS產能分配與MTO產品接單作業的課題就顯的相當重要。

在過去的文獻當中,多半是針對單一環境下(MTS模式或是MTO)之相關議題的探討,混合生產環境下的研究相對之下就少了很多。本研究探討MTO與MTS產能分配的原則,並建立了軟體模組聯結以預測來規劃分配MTS產能及利用最佳化模型來建構MTO產品訂單選擇與生產排程,另透過系統內建的自動調整機制來調控每週的產能分配。本研究進一步透過系統模擬的方式檢驗及分析產能分配及最佳化的訂單選擇與排程對此混合系統所造成的影響。
Under the pressure of thin profit margins, the high-tech manufacturers must focus on cost reduction to enhance their profitability and competitiveness. Since the manufacturing environment typically involve both make-to-stock (MTS) and make-to-order(MTO)types, the issue of allocating production capacity to MTS and MTO operations is crucial.

Few articles in current research focus on combined MTS and MTO model; most researches emphasize only one production type. This research examines the guidelines of capacity allocation and builds the linking software system to pre-assign MTS production through forecasting, and uses optimization model to solve the problem of MTO order selection and scheduling. The linked system can also automatically adjust the capacity allotted to MTO or MTS. This research employs simulation to observe and analyze the effects of the MTS allocation schemes and the optimization of MTO selection and scheduling on system performance.
目錄
致謝辭 I
中文摘要 II
英文摘要(Abstract) III
目錄 IV
圖目錄 V
表目錄 VII
第一章 緒論 1
第一節 研究背景與動機 1
第二節 研究目的 2
第三節 研究流程 3
第四節 研究架構 5
第二章 文獻探討 6
第一節 make-to-stock v.s. make-to-order 6
第二節 混合MTS與MTO之生產 6
第三節 系統模擬 12
第三章 模式建立 14
第一節 系統模擬 14
第二節 系統運作模組 20
第三節 最佳化模型 33
第四節 命題假設 40
第四章 情境設計與模擬分析 42
第一節 情境設計 42
第二節 模擬分析 45
第五章 結論與建議 79
第一節 結論 79
第二節 後續研究方向 81
文獻參考 83
Ashayeri, J., & Selen, W. J. (2001). Order selection optimization in hybrid make-to-order and make-to-stock markets. The Journal of the Operational Research Society, 52(10), 1098.
Ball, M. O., Chen, C.-Y., & Zhao, Z.-Y. (2003). Material compatibility constraints for make-to-order production planning (Vol. 31): Elsevier Science.
Carr, S., & Duenyas, I. (2000). Optimal admission control and sequencing in a make-to-stock/make-to-order production system. Operations Research, 48(5), 709.
Cochran, J. K., & Kim, S. S. (1998). Optimum junction point location and inventory levels in serial hybrid push/pull production systems. International Journal of Production Research, 36(4), 1141-1155.
Ertay, T. (1998). Simulation approach in comparison of a pull system in a cell production system with a push system in a conventional production system according to flexible cost: A case study. International Journal of Production Economics, 56-57, 145-155.
Federgruen, A., & Katalan, Z. (1999). The Impact of Adding a Make-to-Order Item to a Make-to-Stock Production System. Management Science, 45(7), 980.
Ingalls, R. G. (1998). The value of simulation in modeling supply chains, Proceedings of the 30th conference on Winter simulation. Washington, D.C., United States: IEEE Computer Society Press.
Kogan, K., Khmelnitsky, E., & Maimon, O. (1998). Balancing facilities in aggregate production planning: make-to-order and make-to-stock environments. International Journal of Production Research, 36(9).
Lawrence, J. A., & Pasternack, B. A. (2002). Applied management science. New York: John Wiley & Sons.
Lee, Y. H., Cho, M. K., Kim, S. J., & Kim, Y. B. (2002). Supply chain simulation with discrete-continuous combined modeling. Computers & Industrial Engineering, 43(1/2), 375.
Render, B., Stair, R. M., & Hanna, M. E. (2003). Quantitative analysis for management. New Jersey: Pearson Education.
Schragenheim, E. M. (2002). Make-to-stock under drum-buffer-rope and buffer management mehodology. Paper presented at the APICS-The Educational Society for Resource Management, America.
Soman, C. A. (2005). Make-to-order and make-to-stock in food processing industries. University of Groningen.
Soman, C. A., van Donk, D. P., & Gaalman, G. (2004). Combined make-to-order and make-to-stock in a food production system. International Journal of Production Economics, 90(2), 223-235.
Tsubone, H., Ishikawa, Y., & Yamamoto, H. (2002). Production planning system for a combination of make-to-stock and make-to-order products. International Journal of Production Research, 40(18), 4835.
Youssef, K. H., Van Delft, C., & Dallery, Y. (2004). Efficient Scheduling Rules in a Combined Make-to-Stock and Make-to-Order Manufacturing System. Annals of Operations Research, 126(1-4), 103-134.
林則孟. (民91). 系統模擬:理論與應用: 滄海書局.
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