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研究生:蕭丞博
研究生(外文):Cheng Po Hsiao
論文名稱:模組化產品之最適生產
論文名稱(外文):The optimum products for modular production
指導教授:葉榮懋葉榮懋引用關係
學位類別:碩士
校院名稱:南台科技大學
系所名稱:工業管理研究所
學門:商業及管理學門
學類:其他商業及管理學類
論文種類:學術論文
論文出版年:2006
畢業學年度:94
語文別:中文
論文頁數:84
中文關鍵詞:模組化產品模組化遺傳演算法
外文關鍵詞:modular productionGA
相關次數:
  • 被引用被引用:16
  • 點閱點閱:671
  • 評分評分:
  • 下載下載:144
  • 收藏至我的研究室書目清單書目收藏:1
過去有關模組化生產的研究,大多圍繞在生產的層面,主要針對求解成本最小化、或最適生產模組方面,較少涉及零組件供應問題。本研究在模組化生產的架構下,加入供應鏈管理選擇供應商的觀念,訂定一個非線性利潤函數,藉由遺傳演算法快速得到最佳近似解的特性,找到最適生產模組與生產時間點,來進行多樣化產品的製造。
摘  要 1
ABSTRACT 1
致謝 2
目錄 3
表目錄 6
圖目錄 8
第一章 緒論 9
1.1 研究背景與動機 9
1.2 研究目的 9
第二章 文獻探討 12
2.1 產品家族(Product Family) 12
2.1.1 產品平台(Product Platform) 12
2.1.2 變異設計(Variant Design) 13
2.1.3 衍生設計(Derivative Design) 13
2.1.4 模組化設計(Modular Design) 14
2.2 模組化設計相關研究 15
2.2.1 模組類型 15
2.2.2 模組化設計相關限制 18
2.2.3 模組化設計 18
2.2.4 模組化的優缺點 21
2.3 製造策略與產能限制相關研究 22
2.3.1 製造策略 22
2.3.2 產能限制 24
2.4 供應鏈管理相關研究 25
2.4.1 供應鏈管理介紹 25
2.4.2 供應鏈管理的功能 26
2.4.3 供應鏈管理的目的及效益 27
2.4.4 供應鏈管理的關鍵成功因素 29
2.5 遺傳演算法 30
2.5.1 染色體的選擇方式 31
2.5.2 基因的運算方式 33
2.5.3 遺傳演算法的特性 35
第三章 研究方法 36
3.1 問題描述及模式建立 36
3.1.1 問題描述 36
3.1.2 符號說明 37
3.1.3 限制式 38
3.1.4 模組化設計之目標函數 42
3.2 GA求解模式 43
3.2.1 染色體呈現方式 43
3.2.2 選擇染色體 44
3.2.3 染色體交配及突變 44
3.2.4 修復 45
3.2.5 停止條件 45
第四章 資料測試及實例探討 46
4.1 小型資料測試 46
4.1.1 測試一 46
4.1.2 測試二 48
4.1.3 測試三 50
4.1.4 測試四 52
4.1.5 小結 54
4.2 大型實例應用:筆記型電腦 54
4.2.1筆記型電腦零組件現況 55
4.2.2 消費者功能需求 56
4.2.3 建立產品結構 57
4.2.4案例公司說明:AB公司 58
4.2.5 筆記型電腦模組資料 59
4.2.6 參數資料的取得 64
4.2.7 資料分析 73
第五章 結論與建議 77
5.1 結論 77
5.2 建議研究方向 78
參考文獻 79
一、中文部分
陳聖金, “多樣化產品設計與生產之最適模組” 國立成功大學工業與資訊管理學系碩士論文, 台南,2004.

陳記成, “供應鏈存貨模式在不確定性因素下的採購決策支援系統” 國立台北科技大學生產系統工程與管理研究所碩士論文, 台北,2001.

楊昭峯, “製造策略對逆向供應鏈績效之影響” 國立成功大學工業與資訊管理學系碩士論文, 台南,2002.

蘇志成, “夥伴關係管理、供應鏈管理與供應商、製造商” 國立東華大學企業管理學系碩士在職專班, 花蓮,2005.

遠擎管理顧問(2004)。「供應鏈管理:深度解析與企業典範」。台北市:遠擎管理顧問股份有限公司。P147
二、英文部分
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Baldwin, C.Y., Clark, K.B., 1997, “Managing in an Age of Modularity,” Harvard Business Review, 75(5), 84-93.

Bobrowski, P. M., 1989, “Implementing a Loading Heuristic in a Discrete Release Job Shop,” International Journal of Production Research, 27(11), 1935-1948.

Bretthauer, K. M., Murray, J. C., 1996, “Nonlinear Programming for Multi-period Capacity Planning in a Manufacturing System,” European Journal of Operational Research, 96, 167-179.

Burke, D. S., Grefenstette, J. J., De Jong, K. A., Wu, A. S., Ramsey, C. L., 1998, “Putting More Genetics into Genetic Algorithms,” Evolutionary Computation, 6(4), 387-410.

Charkravarty, A. K., Balakrishnan, N., 2001, “Achieving Product Variety Through Optimal Choice of Module Variations,” IIE Transactions, 33, 587-598.

Christopher, M., “Logistics and Supply Chain Management: Strategiesfor Reducing
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Cigolini, R., Perona, M., Portioli, A., 1998, “Comparison of Order Review Techniques in a Dynamic and Uncertain Job Shop Environment,” International Journal of Production Research, 36(11), 2931-2951.

Dahmus, J. B., Gonzalez-Zugasti, J. P., Otto, K. N., 2001, “Modular Product Architecture,” Design Studies, 22(5), 409-424.

Dobrescu, G., Reich, Y., 2003, “Progressive Sharing of Modules among Product Variants,” Computer-Aided Design, 35, 791–806

Filho, J. R., Treleaven, P., Alippi, C., 1994, “Genetic Algorithm Programming Environments,” IEEE Computer, 28-43.

Fujita, K., 2002, “Product Variety Optimization under Modular Architecture,” Computer-Aided Design, 34, 953-965.

Fujita, K., Ishii, K., 1997, “Task Structuring Toward Computational Approaches to Product Variety Design,” in Proceedings of the 1997 ASME Design Engineering Technical Conference, Sacramento, California.

Goldberg, D. E., 1989, Genetic Algorithm in Search, Optimization and Machine Learning, Addison-Wesley, MA.

Gonzalez-Zugasti, J. P., Otto, K. N., Baker, J. D., 2000, “A Method for Architecting Product Platforms,” Research in Engineering Design, 12(2), 61-72.

Gu, P., Sosale, S., 1999, “Product Modularization for Life Cycle Engineering,” Robotics and Computer Integrated-Manufacturing, 15, 387-401.

Hong, Y. C., Chou, C. Y., Kuo, L. C., 1999, “Product Mix Planning in Semiconductor Manufacturing,” Proceeding of the Eighth International Symposium on Semiconductor Manufacturing, San Francisco, California, 19-22.

Huang, C. C., 2000, “Overview of Modular Product Development,” Proceedings of the National Science Council, Republic of China, Part A: Physical Science and Engineering, 24(3), 149-165.

Hung, Y. F., Leachman, R. C., 1996, “A Production Planning Methodology for Semiconductor Manufacturing Based on Iterative Simulation and Linear Programming Calculations,” IEEE Transactions on Semiconductor Manufacturing, 9(2), 257-269.

Jiao, J., Tseng, M. M., 1999, “A Methodology of Developing Product Family Architecture for Mass Customization,” Journal of Intelligent Manufacturing, 10, 3-20.

Kalakota, Ravi and Whinston, Andrew , "Frontiers of Electronic Commerce " , 1996。

Kusiak, A., Huang, C. C., 1996, “Development of Modular Products,” IEEE Transactions on Components, Packaging, and Manufacturing Technology-Part A, 19(4), 523-538.

Maloni & Benton (1997), “Supply Chain Partnerships: Opportunities for Operations Research, ” European Journal of Operational Research,101(3), pp.419-429.

Meyer, M. H., Utterback, J. M., 1993, “The Product Family and the Dynamics of Core Capability,” Sloan Management Review, 34(3), 29-47.

Michalewicz, Z., 1996, Genetic Algorithms + Data Structures = Evolution Programs, Springer, New York.

Miltenburg, J. and D. Sparling, 1996, “Managing and reducing total cycle time: Models and analysis,” International Journal of Production Economics, 46, pp.89-108.

Muffato, M., 1999, “Introducing a Platform Strategy in Product Development,” International Journal of Product Economics, 60-61, 145-153.

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Ronald, R. A., 1985, “Business process reengineering an electronic products supply chain,” The Journal of Supply Chain Management,35(3), pp.16-24.

Salhieh, M., Kamrani, K., 1999, “Macro Level Product Development Using Design for Modularity,” Robotics and Computer Integrated-Manufacturing, 15, 319-329.

Simpson, T. W., Maier, J. R. A., Mistree, F.,2001, “Product Platform Design : Method and Application,” Research in Engineering Design, 13(1), 2-22.

Stone, R. B., Wood, K. L., Crawford, R. H., 2000, “A Heuristic Method for Identifying Modules for Product Architectures,” Design Studies, 21, 5-31.

Ulrich, K., Tung, K., 1991, “Fundamentals of Product Modularity,” In: Issues in Design/Manufacture Integration, Sharon A. Ed. ASME, New York, NY, 73-79.

Ulrich, K., 1995, “The Role of Product Architecture in the Manufacturing Firm,” Research Policy, 24, 419-440.

Ulrich, K. T., Eppinger, S. D., 1995, Product Design and Development, New York: McGraw-Hill.

Wortman, J. C., Euwe, M. J., Tal, M., Wiers, V. C. S., 1996, “A Review of Capacity Planning Techniques within Standard Software Package,” Production Planning and Control, 7(2), 117-128.

Yigit, A.S., Ulsoy, A.G., Allahverdi, A., 2002, “Optimizing Modular Product Design for Reconfigurable Manufacturing,” Journal of Intelligent Manufacturing, 13, 309-316.
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