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研究生:謝幸幟
研究生(外文):HsiehHsing-Chih
論文名稱:健康機械之摩擦帶電研究
論文名稱(外文):A study on the tribo-electrification variations of the fitness machinery
指導教授:周煥銘周煥銘引用關係張育斌
指導教授(外文):Huann-Ming ChouYuh-Ping Chang
學位類別:碩士
校院名稱:崑山科技大學
系所名稱:機械工程研究所
學門:工程學門
學類:機械工程學類
論文種類:學術論文
論文出版年:2007
畢業學年度:95
論文頁數:94
中文關鍵詞:摩擦係數靜電放電(ESD)摩擦帶電
外文關鍵詞:tribo-electrificationStatic discharge (ESD)friction coefficient
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廿世紀的前半世紀是E世代(電力技術發展時代),而廿世紀的後半世紀是P世代(石化工業世紀,Petroleum & Plastic ages),其係以石油副產物(如塑膠化合物)取代天然產物(如竹、麻、樹皮),並因而更擴展其工業應用性。
由於塑膠製品具有容易靜電放電(ESD)的特性,當外在環境較冷且乾燥時,隨著物體表面的相對摩擦運動,靜電帶電量就容易逐漸累積,因而在較大表面電位情況下發生火花放電,並造成有機氣體環境發生火災及爆炸的原因。
並且,即使在表面電位不甚大的情況下,亦會造成擾亂無線電波之電場干擾現象。因此,由摩擦帶電所引起的弊害除了人身安全的威脅之外,對電氣產業的發展也有重大影響。例如IC、LSI、VLSI製程等對比較小的靜電量也很敏感,且隨著微系統和奈米科技的發展,微元件的尺寸精度及品質受摩擦帶電的影響更加敏感,即使是次伏特級(0.1V)的靜電力對奈米加工過程也有影響。因而業界均製訂相關的環境靜電管理(ESC)規範,以維護精密加工的品質及工業安全。
因此,本研究特別針對跑步機中相對運動元件之摩擦帶電現象作探討,以研發出不危害人身安全及無電磁干擾問題的健康機械。本研究使用旋轉式摩擦帶電試驗機,以跑布帶及跑布板作為互相摩擦之材料,並藉由改變垂直負荷、滑動速度、摩擦循環時間等實驗參數,探討不同材質的表面摩擦電位及摩擦係數。理論上,摩擦帶電電位除了會隨著垂直負荷、滑動速度及摩擦循環時間的增加而增加,也很容易受到空氣濕度的影響。而不同跑步帶及跑步板配對後之摩擦帶電電位及摩擦係數皆具有差異,故可建議業界依據不同需求而選擇最適當之材料。
The earlier stage of the 20th century is the E period (electrical power times). However, over the past decades, it had been the P period (Petroleum & Plastic ages). The natural materials such as bamboo, linen, rind have been replaced by the polymers. Therefore, the industrial materials have more extensive applications.
The static discharge (ESD) may occur on the surfaces of the polymers especially in the dry and cold conditions. When the opposing bearing surfaces slide against each other under a normal load, they generally exhibit the charge transfer between them. This phenomenon is called the frictional electrification or the tribo-electrification. When the static charging accumulated to a larger voltage, the spark discharge then occurs and may cause the fire and the explosion in the organic gas.
Moreover, it also may be possible that the undesirable influences for the electrical signals are caused by the smaller surface charging. Hence, the tribo-electrification voltage not only influences the personal safety but also the developments of the electrical industry. For example, the quality of machined products in the manufacturing process of the IC, LSI and VLSI is significantly by tribo-electrification. Even its value may be only in the range of 0.1V. Therefore, the managing standard of the static electricity have been concluded by the manufacturers over the past decades.
Based on the above reasons, the study on the sliding parts of the fitness machinery has been investigated in this study. The experiments were conducted on a rotating friction tester with a measuring system. The experimental parameters include the materials of the running belt and plate, normal load, sliding speed and frictional time. As a result, the tribo-electrification voltage and the friction coefficient of the different materials can be measured. The experimental results showed that the tribo-electrification voltage and friction coefficient increase with increasing the normal load, sliding speed and frictional time. Moreover, the effect of the humidity was also similar. The results of this study have not only an original opinion, but also it is very helpful in suggesting the desirable material to the manufacturers.
中文摘要 ------i
英文摘要 -----------------iii
誌謝-------------- vi
目錄------------------vi
圖目錄---------viii
表目錄----------------xii
符號說明 -------xiii
第一章緒論---------------1
1.1研究動機-----------1
1.2文獻回顧-----------2
1.3本論文之研究方向------------7
1.4本論文架構---------8
第二章靜電基本原理-------------9
2.1靜電的發展簡史-----------9
2.2靜電產生的原理與方式---------13
2.2.1靜電產生的原理-------- 13
2.2.2靜電產生的方式------------15
2.3靜電的儲存與電容器的充放電--------18
2.4消除靜電的方法-------------21
2.4.1增加環境溼度----------21
2.4.2靜電接地-------------- 22
2.4.3離子中和------------24
第三章實驗設備及實驗方法--------25
3.1實驗機台設計之前景-----------------25
3.2旋轉式摩擦帶電試驗機之介紹及校正--------25
3.3實驗機台之調校------------------- 34
3.3.1主要實驗參數之設定------------34
3.3.2訊號擷取之調校------------35
3.3.2.1非接觸式表面電位計之調校-------35
3.3.2.2動態摩擦係數之調校------------39
3.4實驗方法及步驟-----------------40
3.5實驗補充說明-------------42
第四章實驗結果與討論-------------43
4.1主要實驗設備介紹----------------43
4.2實驗設備與程序------------43
4.2.1試片製程---------------43
4.2.2實驗程序及條件----------44
4.3實驗結果------------------45
4.4實驗結果之討論------------47
4.5電子顯微照片-------------86
第五章結論與建議----------- 87
5.1結論----------------87
5.2建議--------------88
參考文獻 ------------89
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