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研究生:曾能安
研究生(外文):Tseng, Neng-An
論文名稱:多角外形與螺旋曲面車床加工研究
論文名稱(外文):Researches of polygonal shape and helical surface using lathe machining
指導教授:陳維方陳維方引用關係
指導教授(外文):Chen, Wei-Fang
口試委員:陳維方王進猷王福壽
口試委員(外文):Chen, Wei-FangWang, Chin-YuWang, Fu-Shou
口試日期:2012-01-10
學位類別:碩士
校院名稱:遠東科技大學
系所名稱:機械工程研究所在職專班
學門:工程學門
學類:機械工程學類
論文種類:學術論文
論文出版年:2012
畢業學年度:100
語文別:中文
論文頁數:60
中文關鍵詞:成形車刀表面粗糙度多角外形
外文關鍵詞:Form Turning Toolssurface roughnesspolygonal shape
相關次數:
  • 被引用被引用:5
  • 點閱點閱:279
  • 評分評分:
  • 下載下載:14
  • 收藏至我的研究室書目清單書目收藏:1
隨著我國高級科學技術工業的迅速發展,對機械產品的要求越來越高,如何提高機械產品的生產效能和品質、降低產品成本,及機器設備的投資,這就對刀具的材質、刀具的使用壽命以及刀具的加工效率,提出了很高的要求。
車床為機械加工中常見的工作母機之一,車床主要用於加工對稱形或圓柱形的零件,是機械製造和修配工廠中使用最廣的工具機。為達到物美價廉的產品,大量生產是必須製程,在傳統車床加工中,利用成形車刀的優點,可以達到節省生產設備,且加工品質穩定、表面粗糙度佳。
本文也對螺旋曲面車床加工進行研究,探討螺旋曲面形狀特性,及刀具路徑產生等有關方面的理論探討, 利用已知螺旋曲面的擺線截面逆算求解來設計成形車刀刃口外形,可作為此類相關研究之參考。
多角外形多邊車削目前在業界使用日漸普遍 ,一般技術也很成熟,但只知道如何運用理論,其實多角外形車多邊形是一個近似值,許多人只知道是近似值,不知道真正誤差的數值,本文將計算出真正的誤差值。
關鍵字:成形車刀、表面粗糙度、多角外形

With its advanced rapid development of science and technology industry, the rapid development of the increasingly high demand for mechanical products, mechanical products, how to improve production efficiency and quality, reduce product costs, and equipment investment, which the tool material, tool processing efficiency and tool life, made a very high demand.
Lathe machining of common machine tools, lathe-shaped or cylindrical symmetry for processing parts, machinery manufacturing and repair facility is the most widely used machine tools. In order to achieve cost-effective products, mass production processes must be in the traditional lathe, using the advantages of forming turning tools, you can achieve savings in production equipment, and processing quality and stability, the surface roughness good.
This lathe also studied spiral surface, the surface shape of spiral features, and tool path generation and other relevant theoretical study, using the known surface of the cycloid spiral cross-section forming the inverse operator to design the vehicle to solve the blade shape of the mouth, such as reference to related research.
Polygonal shape of the current multilateral turning increasingly common use in the industry, the general technology is very mature, but only know how to use the theory, in fact, the polygon is a polygonal approximation of shape car, many people only know the approximate, do not know the true value of the error, this will calculate the real error.
Keywords: Form Turning Tools, surface roughness, polygonal shape

中文摘要---------------------------------------------------------------------------------i
英文摘要--------------------------------------------------------------------------------ii
目錄-------------------------------------------------------------------------------------iii
表目錄-----------------------------------------------------------------------------------v
圖目錄----------------------------------------------------------------------------------vi
符號說明-------------------------------------------------------------------------------- x
第一章緒論----------------------------------------------------------------------------- 1
1.1前言---------------------------------------------------------------------------------- 1
1.2研究動機與目的------------------------------------------------------------------- 2
1.3研究方法---------------------------------------------------------------------------- 3
1.4文獻回顧---------------------------------------------------------------------------- 3
第二章理論基礎----------------------------------------------------------------------- 9
2.1車刀刃角名稱及功用------------------------------------------------------------- 9
2.2成形車刀種類及材質------------------------------------------------------------14
2.3螺旋曲面的形成原理------------------------------------------------------------16
2.4多邊形車削原理------------------------------------------------------------------17
2.5螺旋面車刀刃口設計------------------------------------------------------------19
第三章螺旋曲面成型車刀設計與模擬研究-------------------------------------25
3.1螺旋溝槽曲面建模---------------------------------------------------------------25
3.2螺旋曲面成型車刀設計---------------------------------------------------------27
3.3螺旋溝槽曲面成形車刀切削模擬---------------------------------------------30
第四章多角外形車削加工研究----------------------------------------------------39
4.1多角外形車削條件---------------------------------------------------------------39
4.2正偶多邊外形車削建模與模擬------------------------------------------------40
4.3正奇多邊外形車削建模與模擬------------------------------------------------43
4.4非正多邊外形車削建模與模擬------------------------------------------------47
4.5正多邊形邊的直線度誤差分析------------------------------------------------48
4.6車削多邊形型面的裝置及刀尖複合運動軌跡------------------------------52
第五章結論----------------------------------------------------------------------------55
參考文獻-------------------------------------------------------------------------------56
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