臺灣博碩士論文加值系統

本論文之目地在於探討氣囊式拋光頭之拋光性能。我們首先設計並製造一氣囊式拋光刀具，將之夾持於撓性夾具上，然後進行實驗。實驗之目的有二，其一為決定極限表面粗度，其二為探討側向進給對表面粗度的影響。

The purpose of this thesis is to study the machinability of the bonnet polishing tool. We started with the design of the bonnet polishing tool. We then clamped it to a flexible fixture and performed experiments with it. The experiments include two parts. One is to determine the limiting surface roughness. The other is to study the effect of the lateral feed on the surface roughness.

摘要 ..................................................................................................... I
Abstract .............................................................................................. II
目錄 ................................................................................................... III
表目錄 ................................................................................................ V
圖目錄 .............................................................................................. VI
第一章 緒論 .................................................................................... 1
1.1 前言 ................................................................................. 1
1.2 文獻回顧 ......................................................................... 3
1.3 研究動機與目的 ............................................................. 4
第二章 撓性切削系統之設計與分析 ............................................ 6
2.1 撓性夾持設計 ................................................................. 6
2.2 撓性夾具設計與分析 ..................................................... 7
2.2.1 靜態分析 .................................................................. 8
2.2.2 動態分析 ................................................................ 14
2.2.3 撓性夾持剛性刀具系統 ........................................ 15
2.2.4 撓性拋光頭設計 .................................................... 15
2.2.5 氣囊式拋光頭製作流程 ........................................ 17
2.3 整合製程專用機之集電環與碳刷架設計 ................... 21
2.4 拋光槽與拋光液過濾循環系統設計 ........................... 22
第三章 實驗設備與流程規劃 ...................................................... 24
3.1 實驗設備 ....................................................................... 24
3.1.1 拋光專用機 ............................................................ 24
3.1.2 AC POWER .......................................................... 25
3.1.3 壓電陶瓷片 ............................................................ 26
3.1.4 表面粗度輪廓儀及校正 ........................................ 27
IV
3.1.5 拋光試片 ................................................................ 28
3.1.6 拋光粉 .................................................................... 31
3.1.7 砂紙 ........................................................................ 32
3.1.8 花崗岩平台 ............................................................ 35
3.2 拋光實驗規劃 ............................................................... 36
第四章 實驗方法與結果 .............................................................. 38
4.1 實驗方法 ....................................................................... 38
4.2 砂紙研磨拋光 ............................................................... 39
4.2.1 模具鋼S-STAR 研磨流程 ..................................... 39
4.3 拋光試驗條件 ............................................................... 40
4.4 拋光參數對最佳拋光次數影響 ................................... 42
4.4.1 規劃加工區域及加工路徑 .................................... 42
4.4.2 拋光次數實驗結果 ................................................ 44
4.5 拋光間距與拋光參數對粗糙度影響 ........................... 46
4.5.1 規劃加工區域及加工路徑 .................................... 46
4.5.2 拋光間距實驗結果 ................................................ 47
第五章 結論 .................................................................................. 48
5.1 結論 ............................................................................... 48
參考文獻........................................................................................... 49

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