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研究生:朱致成
研究生(外文):Chih-Cheng Chu
論文名稱:應用快速原型技術製造氧化鋯微小風扇葉片
論文名稱(外文):Fabrication of Miniature ZrO2 Fan Blades Using Rapid Prototyping
指導教授:呂志誠
指導教授(外文):Chih-Cheng Lu
口試委員:湯華興鄭逸琳
口試委員(外文):Hwa-Hsing TangYih-Lin Cheng
口試日期:2012-07-27
學位類別:碩士
校院名稱:國立臺北科技大學
系所名稱:機電整合研究所
學門:工程學門
學類:機械工程學類
論文種類:學術論文
論文出版年:2012
畢業學年度:100
語文別:中文
論文頁數:85
中文關鍵詞:快速原型氧化鋯生坯
外文關鍵詞:Rapid PrototypingZirconiaGreen Body
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本文研究之目的為研究取出利用快速原型製作的氧化鋯微小風扇葉片的方法,以及廢料回收的方法。
若要從生坯中得到完整良好的工件,後處理的清料就很重要了,本文設計了兩種取出方式,一種是公母模法,一種則是切格子法。結果顯示,兩種方式都能夠成功的取出,但使用公母模的方法,分模面的選取就很重要,恰當的分模面才可以確保能夠從模具中取出工件,而切格子法只需在工件的周圍切出格子即可,不需考慮分模面的問題,設計較簡單。而當工件取出後,不要的生坯廢料扔掉浪費,本文提出良好的方法可以回收大部分的廢料。另外本文也改變了漿料配方,有效的提高生坯的抗彎強度。


The purpose of this study is to research into the methods of taking out zirconia miniature fan blades which is produced by rapid prototyping, and waste recycle methods.
To obtain the complete and good parts from the green, it is important to post-processing the removed waste green body. My current study investigated two take-out of a male and female mold method and crosshatch cutting method. Designing of the parting surface in mold design is very important because only appropriate parting surface can ensure the workpiece to be taken out from the mold. The design is relatively easy and just cut grids around the work piece without regarding the parting surface in the crosshatch cutting method. It would be a waste to throw the waste green body when the workpiece is taken out from green body; therefore within this paper, I would present a good way to recycle almost all of the waste green body. Besides, a sizing for effectively improving the flexural strength of green body is changed will also be covered in my research.


摘要 i
ABSTRACT ii
誌謝 iii
目錄 iv
表目錄 vii
圖目錄 ix
第一章 緒論 1
1.1研究背景與動機 1
1.2研究目的 3
1.3研究方法 3
第二章 文獻探討 4
2.1快速原型技術簡介 4
2.1.1 Stereolithography ( SL) 5
2.1.2 Laminated Object Manufacturing (LOM) 6
2.1.3 Fused Deposition Modeling (FDM) 7
2.1.4 Selective Laser Sintering (SLS) 8
2.1.5 Three dimensional printing (3DP) 9
2.2陶瓷雷射熔結/燒結法(CLF/CLS) 10
2.3漿料之分散 11
2.3.1 DLVO理論 12
2.3.2 電雙層理論 12
2.3.3 栅離效應 ( Steric ) 13
2.4 燒結理論 14
第三章 製程漿料分散與調製 16
3.1 材料 16
3.1.1 氧化鋯 16
3.1.2 黏結劑 18
3.2.3 消泡劑 21
3.2 材料的均勻分散 22
3.2.1 分散劑 22
3.2.2 ph值 23
3.2.3 球磨 24
3.3 製備漿料 27
第四章 材料性質實驗 32
4.1 試片燒結參數 32
4.2 緻密度量測 34
4.3 收縮率量測 40
4.5 三點抗彎強度量測 44
第五章 以快速原型製作陶瓷微小風扇葉片 48
5.1快速原型製程 48
5.2微小風扇葉片之設計 49
5.2.1葉片之設計 49
5.2.2 取出之設計概念 50
5.2.3切層與工作品質設計探討 52
5.2.4掃描建構實體 58
5.3取出工件 59
5.3.1結果與討論 64
5.3.2 解決方式 65
第六章 廢料回收 68
6.1 退漿 69
6.2過氧化氫 71
6.3 退漿量測 72
6.4粒徑量測 74
第七章 結論與未來展望 79
7.1 結論 79
7.2 未來展望 80
參考文獻 81


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