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研究生:林偉恩
研究生(外文):WEI-EN LIN
論文名稱:具循環式改善目的之即時動態生產監控系統之研究
論文名稱(外文):Real-time Dynamic Production Monitoring System with Cyclic Improvement Purpose
指導教授:張炳騰張炳騰引用關係曾宗瑤曾宗瑤引用關係
指導教授(外文):Ping-Teng ChangTsueng-Yao Tseng
口試委員:張炳騰曾宗瑤白炳豐時序時洪國禎
口試委員(外文):Ping-Teng ChangTsueng-Yao TsengPing-Feng PaiHsu-Shih ShihKuo-Chen Hung
口試日期:2015-06-09
學位類別:碩士
校院名稱:東海大學
系所名稱:工業工程與經營資訊學系
學門:工程學門
學類:工業工程學類
論文種類:學術論文
論文出版年:2015
畢業學年度:103
語文別:中文
論文頁數:81
中文關鍵詞:即時資料即時監控動態分析循環式改善生產管制
外文關鍵詞:Real-time DataDynamic AnalysisProduction ControlCyclic ImprovementReal-time Monitoring
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  • 下載下載:19
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現今工廠生產時常面臨著生產時間必須縮短且更多樣且多變的需求情況,因此如何迅速的收集與傳遞生產相關資訊並且即時的做出適當反應已經成為生產的一大課題,所以本研究以收集時即資料為基底,並以循環式改善為目標建立出一個可以即時監控動態生產的系統。
本研究先透過即時收集生產後勤資料的選擇並整合來達成更符合物料以及生產現況的規劃,在以收集生產即時資料之週期時間(Cycle Time)、產出時間(Throughput Time)以及生產線上在製品數量(Work In Progress)並根據三種即時資料之歷史數據建立出即時監控機制,並透過三種數據各別機制來即時監控生產進度、生產負荷與產能,而在另一部份也將收集而來的即時生產資料整理並進行在不同生產情境下對於各數據偏移影響分析與加入時間考量的動態性分析,最後透過分析結果來回饋至生產系統當中來調整規劃以及監控機制甚至做到即時的改善。
而本研究也以模擬軟體Simul 8建立出一虛擬生產線並依照本研究方法去收集即時資料並建立出即時監控機制,並以收集而得的CT、TP與WIP數據來分析並討論不同生產情境的偏移狀況以及動態性分析的結果,最後回饋其結果至虛擬生產線中進行調整,透過這樣循環式改善的方法得到即時監控整體生產流程並調整改善的系統。

Nowadays, Factory always faced with various and varied customer demand and shortened production time limit. Therefore, how to collecting and transmitting information which is about production situation, quickly and accurately became important to business. So this article will establish a real-time production monitoring system with cyclic improvement purpose base on real-time data collecting.
First, this article will collect and integrate production logistics information for planning which can be more suitable current situation. Next, collected real-time production data such as cycle time, throughput time and work in progress and set up independent monitoring mechanism by analysis of those real-time data. Tried to monitoring production schedule, production load level and capacity. In the other hand, organize and analysis the real-time data’s dynamic changes and offset situation which cause by different production scenarios. Finally, achieve real-time improved by feedback those analysis result and adjust monitoring mechanism and production planning.
This article use simulation software Simul 8 to build up a simulation production line and collecting and analyzing the real-time data following the research methods which build up by this article. And set up monitoring and adjustment mechanism according to the feedback result in the simulation model. Finally, compare the efficiency between model which add adjustment mechanism and which not to get production process control optimization results.

目錄
摘 要 ....................................i
ABSTRACT...................................ii
致謝詞.....................................iii
目錄........................................iv
表目錄.......................................v
圖目錄......................................vi
第一章 緒論...................................1
1.1背景與動機.................................1
1.2研究目的...................................2
第二章 文獻探討................................4
2.1 RFID(無線射頻辨識)應用在後勤資源管理.........4
2.2 RFID(無線射頻辨識)應用在現場監控與調整改善 ....5
2.3 針對進度管理之現行方法......................6
2.4 針對Shop Floor Control的現行方法...........8
第三章 方法論.................................9
3.1 後勤資料的收集選擇與應用 ....................9
3.2 生產即時資料的收集、分析與應用..............11
3.3分析後的調整..............................18
3.4 方法論小結...............................19
第四章 研究方法系統建立.......................21
4.1 虛擬生產線與即時資料收集系統建立............21
4.2 資料整理................................28
4.3 即時監控................................31
第五章 數據分析...............................42
5.1 初步分析................................42
5.2 動態性分析...............................50
5.3混線動態性分析............................54
5.4 異常狀況分析.............................58
5.5 分析回饋改善調整..........................62
第六章 結論與未來建議..........................67
6.1 結論....................................67
6.2 未來建議................................68
參考文獻....................................70


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