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研究生:黃彥文
研究生(外文):Yen-Wen Huang
論文名稱:電子連接器密封性能檢視
論文名稱(外文):Leakage Assessment for Electronic Connectors
指導教授:廖國基廖國基引用關係
口試委員:李國清呂學育邱偉忠
口試日期:2016-06-06
學位類別:碩士
校院名稱:國立臺灣大學
系所名稱:生物產業機電工程學研究所
學門:工程學門
學類:機械工程學類
論文種類:學術論文
論文出版年:2016
畢業學年度:104
語文別:中文
論文頁數:54
中文關鍵詞:洩漏橡膠墊圈電子連接器有限元素分析
外文關鍵詞:leakageelastomer gasketelectronic connectorfinite element analysis
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本論文呈現一套分析應用於音響設備之二合一連接器矽橡膠墊圈密封性能之系統化流程。當音響設備之背蓋放置於設計之位置時,背蓋將矽橡膠墊圈壓迫於背蓋與二合一連接器之間,將背蓋與二合一連接器間之縫隙密合,隔絕音響設備內外,內部形成一密封腔體。然洩漏將於經過一段時間後發生,因此以有限元素分析矽橡膠墊圈之受力情形與歷時變化。分析過程將矽橡膠墊圈材料之超彈性質與應力鬆弛現象納入考量,以穆尼-黎弗林與普羅尼級數描述材料受力行為進行數值分析,而此些材料模型之參數係藉由單軸壓縮鬆弛實驗與單軸拉伸鬆弛實驗,並採用合宜描述矽橡膠材料之數值進行參數迴歸。矽橡膠墊圈之密封性能將由其與二合一連接器兩者間之接觸應力大小評估,經由有限元素分析檢視矽橡膠墊圈承受三種下壓量對於接觸應力之影響,亦考量其歷時變化情形。針對二合一連接器進行密封實驗所得之壓力損失百分比,並根據矽橡膠墊圈關鍵元素於承受下壓量0.2mm條件下之接觸應力與時間關係,代入自行提出洩漏率預測模型進行參數迴歸,接續預測其餘較大下壓量之相對應壓力損失百分比。針對另一採用相同墊圈材料之耳機座連接器,將上述所得之模型參數代入預測其壓力損失百分比,與相對應密封實驗所得進行比較,進一步驗證此流程之合宜性。

Systematic procedures are developed to investigate sealing characteristics of a so-called 2-in-1 electronic connector applied to audio equipments in the present study. A silicon elastomer gasket located between a plastic housing of the connector and a back-cover of the audio equipment will be squeezed to provide the sealing function when the back-cover is displaced at a designated position. Gas is subsequently pumped into the confined chamber up to the specific pressure while the internal pressure is continuously monitored. Leakage indicated by the pressure loss percentage however could occur through the gasket after a certain period. A finite element analysis is carried out to explore the time-dependent response of the silicon elastomer gasket. The Mooney-Rivlin and the Prony series constitutive models are adopted in the numerical simulations to account for the hyperelasticity and the stress-relaxation behaviors of the gasket material, respectively. Required parameters of these mathematical models are evaluated based on experimental measurements of the specified silicon elastomer specimen subjected to both the uniaxial compression-relaxation and tensile-relaxation loading conditions. Sealing performances can then be assessed by implementing variations of the contact stress of the critical point of the gasket over the relatively long period into a proposed leakage rate prediction model. Pressure loss percentages in the chamber based on the numerical calculations agree well with those based on the corresponding experiments. In order to validate the appropriateness of the current systematic procedures, the pressure loss percentage of an enclosed cavity of an audio jack connector is also evaluated here.

誌謝……………………………………………………………………………………..ii
摘要…...………………………………………………………...………………….iii
Abstract………………………………………………………………………………..iv
目錄………………………………………………………………….…………………..v
圖目錄……………………………………………………………………………….vii
表目錄………………………………………………………………………………..….x
第一章 緒論…………………………………………………………………………...1
1.1 前言……………………………………………………………………………1
1.2 研究動機與目的………………………………………………………………2
1.3 論文架構………………………………………………………………………3
第二章 文獻探討…………………………………………….................4
第三章 實驗量測…………………………………………….................6
3.1 矽橡膠墊圈材料單軸壓縮鬆弛負荷實驗與單軸拉伸鬆弛負荷實驗.6
3.2 二合一連接器密封實驗……………………………………………………11
3.3 耳機座連接器密封實驗…………………………………………………..18
第四章 研究方法……………………………………………................22
4.1 橡膠數值模型…………………………………………………..…………22
4.2 洩漏率預測模型………………………………………………..……………30
4.3 數值分析……………………………………………………………………..34
第五章 結果與討論…………………………………………......................41
5.1 矽橡膠墊圈接觸分析……………………………………………………41
5.2 密封分析預測與實驗結果比較…………………………………………….49
第六章 結論………………………………………………………..............52
參考文獻………………………………………………….................53


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