臺灣博碩士論文加值系統

國際上對於工具機開始朝向綠色生產，以高效率、低汙染、低耗能、能回收、資源可重複利用等方面發展，並且預計將工具機能耗納入管制；本研究分為二個方向：1. CNC工具機智能化系統開發，建立一套雲端數據蒐集系統，提供加工程式輔助功能，並進行實驗測試驗證，以壓克力進行試驗，測試三種試驗轉速及進給之影響，2.以五軸數控工具機進行切削能耗分析，探討切削參數對能耗之影響，實驗以五軸同動之加工方式，對鋁材進行下列切削能耗分析試驗。
本研究完成下列工作：本實驗利用C#建立一套CNC工具機智能化系統的加工程式，透過CNC工具機的訊號擷取及資深工程師的加工經驗，當輔助系統與機台連線之後，便可讀取工件之加工程式、CAD/CAM特徵、工具機加工時的即時資訊、加工參數等等；實驗測試驗證，則以實驗三之實驗結果的能源總消耗較低。在五軸工具機切削能耗分析方面，對於加工相同的成品，在所選的三個參數中最明顯的差異為切削深度，使用較高的切削深度可以在較短的時間內完成加工，同時也消耗了比較少的能量；在相同的切削深度之下，進給率1400 mm/min加工件的總耗電量稍優於進給率1000 mm/min 的加工件。
未來公司可以透過本系統，將以往生產過的零件的資料中，加以歸納整理儲存，進一步可做新零件加工參數設定之基準，以累積前人智慧與減少人員訓練。

Internationally for the machine tool began to green production, with high efficiency, low pollution, low energy consumption, recyclable, resource reusable and other aspects of development, and is expected to tool machine energy into control; this study is divided into two directions: 1 . CNC machine tool intelligent system development, the establishment of a cloud data collection system to provide accessory auxiliary function. The cutting energy measurement analysis tests validation of intelligent system were also executed. 2. The numerical control machine tool energy consumption of five-axis machine tool. Effects of cutting parameters on energy consumption were studied. Experiment was carried on five-axis synchronous operation. The cutting energy analysis tests were carried out on aluminum.
The study completed the following work: This experiment uses C # to establish a CNC machine tool intelligent system processing program, through the CNC machine tool signal acquisition and senior engineers experience in processing, when the auxiliary system and the machine after the connection read the workpiece of the program, CAD / CAM features, tooling machine processing of real-time information, processing parameters and so on. The cutting energy measurement analysis test validation of intelligent system in the three parameters of the total consumption of the third sets of experimental results were economic. The numerical control machine tool energy consumption of five-axis machine tool showed that the most obvious difference in the selected three parameters is the depth of the cut for processing the same finished product. The use of a higher depth of cut could be done in a relatively short period of time, but also consume less energy. Under the same cutting depth, for feed rate 1400 mm / min, the total power consumption of the workpiece was slightly better than that of the feed rate of 1000 mm / min.
The future of the company through the system, the previous production of parts of the information to be summarized in the storage, and further to do the new parts processing parameters set the benchmark to accumulate predecessors wisdom and reduce staff training.

摘要.....................................................i
Abstract………………………………………………………………………………………………………………......ii
致謝....................................................iv
目錄....................................................v
表目錄..................................................vii
圖目錄..................................................ix
第一章 緒論............................................1
　　1.1前言.............................................1
　　1.2研究動機與目的.....................................2
　　1.3研究方法..........................................5
　　1.3.1智能化系統開發...................................5
　　1.3.2五軸數控工具機切削能耗分析........................7
第二章 文獻回顧...........................................9
　　2.1國內外相關工業4.0架構之文獻.........................9
　　2.1.1 Visual Studio C# 簡介..........................19
　　2.1.2 Visual Studio C# 功能應用......................25
　　2.2國內外相關工具機能耗分析之文獻................. 26
　　2.2.1工具機切削能源消耗特性與功能模塊切削能源量測分析....36
　　2.3工具機能源消耗演算參數及演算法之文獻.................40
第三章 實驗設備與方法.....................................42
　　3.1智能化系統開發.....................................42
　　3.1.1實驗設備及其規格.................................42
　　3.1.2智能化系統實驗設備...............................43
　　3.1.3應用編程介面簡介.................................45
　　3.1.4智能化系統開發之實驗測試驗證.................... 47
　　3.1.5實驗驗證之設備..................................48
　　3.1.6驗證之實驗方法..................................49
　　3.1.7驗證實驗之功能模塊...............................51
　　3.1.8驗證之實驗狀況..................................52
3.2五軸數控工具機切削能耗分析實驗方法..................54
3.2.1工具機及刀具格..................................54
3.2.2加工程序........................................56
第四章 結果與討論........................................59
　　4.1智能化系統開發....................................59
　　4.1.1智能化系統開發驗證之實驗結果......................71
　　4.2五軸數控工具機切削能耗分析實驗結果..................84
第五章 結論.............................................116
參考文獻.................................................117

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