臺灣博碩士論文加值系統

本研究是對邱士軒教授實驗室研究團隊過去所研發之新型面成型快速原型系統進行改善，透過面成型快速原型系統的機構設計研發出改良型面成型快速原型系統。邱士軒教授實驗室研究團隊過去所研發之新型面成型快速原型系統使用兩組攪拌裝置的供料槽控制添加物的分散性，而每次實驗至少需消耗4000ml的原料，且機台是屬於半自動的供料方式，清理機台也較耗時。
為了克服這樣的問題，本研究以一組攪拌裝置，以及自動回抽餘料的方式，改善了實驗需消耗大量原料的問題，改善後的面成型快速原型系統，實驗時只需要300ml的原料，且機台供料方式為自動化系統，也大幅縮短清理機台的時間。
最後，本研究將光硬化樹脂添加銅粉製作出快速模具，並利用材料機械性質試驗、材料熱性質試驗、材料表面分析試驗、3D元件製作等實驗進行系統改善的驗證與分析，以落實本研究之目標。

The purpose of this research is to develop an improved photo-mask rapid prototyping system based on novel photo-mask rapid prototyping system which is made by Professor Chiu’s research team in the past. The system utilizes mixing tank with two stirrers to control the dispersibility of additives. Each experiment needs to consume 4000ml of raw materials. Besides, the system is half-automated, so it spends more time to clean after doing the experiments.
In order to overcome the problem, this research utilizes mixing tank with one stirrers and automated system. After improvement, the feeder system is automated and it only needs 300ml of raw materials for consumption.
Finally, the improved system made rapid tooling with copper/photo-resin composite materials. In order to optimization, the process parameters are adjusted by the experiments which consist of the mechanical properties, thermal properties, morphology analysis and 3D component production.

摘要 I
Abstract II
誌謝 III
目錄 IV
圖索引 VII
表索引 X
第一章 緒論 1
1.1 前言 1
1.2 研究動機與目的 2
1.3 研究背景 3
1.3.1 快速原型加工原理 3
1.3.2 快速原型系統分類 4
1.3.3 光硬化樹脂與硬化原理 13
1.3.4 快速模具 17
第二章 改良面成型快速原型系統設計與開發 18
2.1 系統架構 18
2.1.1 攪拌系統 20
2.1.2 供料系統 21
2.1.3 鋪層裝置 22
2.1.4 料槽 24
2.1.5 改良面成型快速原型機設計圖 25
2.2 系統整合 26
2.2.1 機台組裝 27
2.2.2 控制機箱設計 29
2.2.3 軟體介面設計 30
第三章 實驗方法 31
3.1 實驗材料 31
3.2 樣品製備與實驗流程 32
3.3 實驗設備與儀器 34
第四章 實驗結果與討論 40
4.1 熱性質 40
4.1.1 熱重損失分析 40
4.1.2 熱傳導係數分析 42
4.2 機械性質 43
4.2.1 拉伸測試 43
4.2.2 硬度測試 45
4.3 表面形態分析 46
4.4 3D元件與快速模具製作 52
第五章 結論 57
參考文獻 58

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