臺灣博碩士論文加值系統

本文主要提出擴增公設設計方法並根據其流程升級微米級加工之光固化3D 列印機，並對其固化加工材料進行測試與製作微型撓性夾爪為其應用。提出之擴增公設設計方法，可以有效的利用現有光固化3D 列印機之知識結構，更新設計以便的升級系統的性能，故本文依照擴增公設設計法，根據升級使用需求開發出線徑12 微米、光點位移解析度1 微米、可變層高之列印機；本研究開發之列印機架設於現有之倒立式相位顯微鏡，固能透過顯微鏡實現原地 (In-situ)加工製造並觀測；在材料特性測式部分，列印撓性軸承懸臂樑以求得物件之楊氏係數，並透過分數階微分方程量測其黏彈動態特性參數。最後再製造出之立體式微夾持器並完成實際應用之開合測試。

This research is focused on providing a systematic approach for upgrading the performance of stereolithography micro-scaled-used 3D printer. Axiomatic design is one of a systematic approach that can enhance effectiveness when developing a system. The proposed process includes two dominant development loops and five iterative upgrading loops. One can upgrade a system by a prior knowledge after running the iterative upgrading process. We also test the fundamental operating parameters based on stereolithography models for helping us tune the settings. The static and dynamic characteristics of the resin are tested in comparison to the Voigt model and the modified Voigt model. Also, the printed microgripper is about 800 micrometers by 800 micrometers The fine geometrical features including hinge shape, flat gripping surface and across bridge can be fabricated for the use of biomedical field in the future.

目錄
圖目錄 ........................... XI
表目錄 ........................... XIV
第1 章 緒論.......................... 1
1-1 前言........................ 1
1-2 研究動機 ...................... 1
1-3 文獻回顧 ...................... 2
1-3.1 分層製造之歷史發展 ................ 2
1-3.2 光固化成型之歷史發展 ............... 4
1-3.3 光固化成型技術 .................. 7
1-4 系統設計方法 .................... 8
1-4.1 公理設計理論 .................. 10
1-5 本章總結 ....................... 13
第2 章 基礎理論 ..................... 14
2-1 前言 ........................ 14
2-2 高斯光束 (Gaussian Beam) ............... 14
2-2.1 高斯光束[17] .................. 14
2-2.2 高斯光束基本特性 .................. 17
2-2.3 高斯光束傳播 .................... 20
2-2.4 高斯光束聚焦 .................... 22
2-3 波導傳輸 ....................... 24
2-4 光化學之反應 .................... 28
2-4.1 光化學第一反應定律 (Grotthuss-Draper law) ...... 28
2-4.2 光化學第二反應定律 (Stark–Einstein law) ....... 28
2-4.3 光吸收定律 (Beer–Lambert law) ........... 29
2-4.4 光固化 [25][26] ................. 29
2-5 本章總結 ...................... 31
第3 章 公設理論延伸應用於系統升級 ............ 32
3-1 前言......................... 32
3-1.1 公設設計 ...................... 32
3-2 公設設計於系統性能升級 ................ 32
3-3 本章結論 ....................... 36
第4 章 3D 列印機性能升級 .................. 37
4-1 前言 ........................ 37
4-2 原型機之知識結構 ................... 37
4-2.1 客戶屬性 ...................... 38
4-2.2 功能需求 ...................... 38
4-2.3 設計參數 ...................... 39
4-2.4 製程變數 ...................... 40
4-3 系統升級之知識結構與分析 ................ 41
4-3.1 控制因子 ...................... 42
4-3.2 製程變數 ...................... 44
4-3.3 設計參數 ...................... 48
4-3.4 功能需求 ...................... 49
4-4 升級系統之知識結構 .................. 50
4-4.1 客戶屬性 ...................... 50
4-4.2 功能需求 ...................... 51
4-4.3 設計參數 ...................... 53
4-4.4 製程變數 ...................... 54
4-4.5 控制因子 ...................... 58
4-5 升級結果與討論 ................... 68
4-5.1 光固化3D 列印機之標準測試 ............ 68
4-6 本章總結 ...................... 71
第5 章 撓性材料測試與應用 ................ 73
5-1 前言 ........................ 73
5-2 高分子材料特性 .................... 73
5-2.1 潛變 (Creep) ................... 73
5-2.2 鬆弛 (Relaxation) ................. 74
5-2.2 預載 (Pre-condition) ................ 74
5-2.2 遲滯 (Hysteresis) .................. 75
5-3 古典流變模型 .................... 75
5-3.1 潛變響應數學模型分析 ................ 77
5-3.2 波茲曼疊加原理 (Boltzmann superposition principle) ... 81
5-4 近代分數微分模型 .................. 81
5-4.1 靜態測試 .................... 83
5-4.2 動態測試 .................... 86
5-5 撓性材料之應用 ................... 89
5-5.1 撓性夾爪 ...................... 92
5-6 本章總結 ...................... 94
第6 章 結論與未來展望 .................. 95
6-1 前言 ........................ 95
6-2 結論......................... 95
6-3 未來展望 ....................... 96

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