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研究生:蔡承祐
研究生(外文):TSAI, CHENG-YU
論文名稱:衝壓裁切機換刀系統研究
論文名稱(外文):Research on Automatic Tool Changer for Die Cutting Machine
指導教授:蘇嘉祥蘇嘉祥引用關係
指導教授(外文):SU, CHIA-HSIANG
口試委員:蘇程裕潘正堂
口試委員(外文):SU, CHERNG-YUH
口試日期:2019-07-08
學位類別:碩士
校院名稱:南臺科技大學
系所名稱:機械工程系
學門:工程學門
學類:機械工程學類
論文種類:學術論文
論文出版年:2019
畢業學年度:107
語文別:中文
論文頁數:60
中文關鍵詞:裁切工具機刀模校正自動換刀刀庫咬刀
外文關鍵詞:die-cutting machinecalibrationautomatic tool changermagazineobject packing systemoverlap
相關次數:
  • 被引用被引用:1
  • 點閱點閱:227
  • 評分評分:
  • 下載下載:14
  • 收藏至我的研究室書目清單書目收藏:0
裁切工具機在過去大多為人力或半自動化之操作模式,此模式常造成工時拉長、布料耗損與增加操作者誤觸風險等問題,但隨著產品或服務需求的改變,已不敷滿足現代的發展趨勢,亦即裁切工具機必須朝向全機自動化發展,為此本研究將配合裁切工具機開發一套新式的模擬裁切系統,除具有高精密的軸控與多功能性的排版系統外,亦將整合刀模校刀技術開發新式換刀系統與刀庫,惟裁切用刀模不同於銑刀,其多為不規則形體,需經刀條與刀頭等冶具始能完全固定妥適,但刀模固定前仍亦需先經校刀器尋找出刀模的中心,以使裁切機台的旋轉中心與刀模中心一致,否則會產生咬刀之情形,因此欲完成裁切全機自動化與精準化,則排版、校刀與自動換刀系統的整合就顯得相當重要。在刀庫的開發上,本研究將整合一套離線式的影像校刀模組,藉由排版系統對刀模的定向,直接投影出刀模輪廓與定位角,供刀模定出真的中心位置與方位角以讓刀模準確固定於刀條上,完成校正之刀模與刀條組即可依序置入刀庫中。在新式自動換刀的部份,則是透過氣壓系統、伺服馬達組、導螺桿與感測器進行定位,並配合人機介面進行刀號管理,其具有自動紀錄警報與刀號顯示等功能,亦可透過遠端監控讓廠外人員可對人機畫面進行確認,以達到穩定、智能、快速與高精度的換刀,整合後之裁切工具機能改善過去以單件裁切、人工換刀與裁切不準等問題,且裁切標準誤差在0.1mm以內,符合現有廠商要求,讓裁切工具機朝向全自動化與工業4.0的方向發展。
In the past, cutting machine tools have been dominated by manual or semi-automated operations. This mode often causes problems in some processes, such as increased processing time, material waste, and operator risk. However, with the increase of competitors and the change of manufacturing type, it has been unable to meet the development trend of modern machine tools. Therefore, this study will start with a whole-machine automation and develop a new cutting system in a modular integration. In addition to the high-precision packing system, the die calibration technology will be integrated to develop a new tool change system and magazine. The cutting die is different from the milling cutter, which is mostly irregular in shape and needs to be completely fixed by a blade and cutter head. However, the center of the die must be found through the die corrector before the die is fixed, otherwise the overlap will occur when cutting. In order to complete the cutting machine automation and precision, the integration of packing, calibration and automatic tool changer system is very important. In the development of the magazine, this study will integrate an offline image calibration module. The die contour and alignment mark are directly projected by the die orientation of the packing system. Allows the operator to accurately lock the cutter on the blade according to this image, and then insert it into the magazine in sequence. In the new automatic tool changer part, the pneumatic system, servo motor, screw and sensor are used as the main components of the tool change positioning. Cutter management with human-machine interface (HMI), which automatically records tool magazine position, alarm and display the tool number. Remote monitoring can also be used to allow the outsiders to control the HMI to achieve stable, intelligent, fast and high-precision tool change. The integrated cutting machine can improve the time-consuming and inaccurate cutting of the tool change. The overall cutting deviation can be controlled about 0.1mm. It meets the development goal of cutting machine tools towards automation and precision.
摘要 ii
Abstract iii
誌謝 v
目次 vi
圖目錄 vii
第 1 章 緒論 1
1.1前言 1
1.2研究目的與動機 2
1.3研究構想 4
1.4本文架構 7
第 2 章 裁切機械與文獻探討 8
2.1衝壓裁切工具機 8
2.2 文獻與專利探討 12
第 3 章 換刀機構與校刀模組開發 17
3.1自動換刀機構開發 17
3.1.1 四軸衝壓裁切工具機 17
3.1.2換刀機構設計與規劃 18
3.1.3軸控設定與測試 20
3.2離線式之虛實互動校刀模組開發 23
3.2.1刀模冶具改良與新式校刀模組設計 23
第 4 章 換刀測試與裁切機全機自動化 27
4.1換刀前置作業與作動流程規劃 27
4.2 換刀模組軟硬體整合 30
4.2.1 程式布局與互動式人機介面設計 32
4.2.2 刀庫管理 34
4.2.3 實際換刀測試 38
4.2.4 數據收集與遠端監控 41
第 5 章 結論與未來展望 45
5.1結論 45
5.2未來展望 46
參考文獻 47

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