臺灣博碩士論文加值系統

機械加工是利用機械設備對工件進行改變，加工所使用的設備有很多種，最常見的有車床、磨床、銑床、刨床、插床。
加工方式可分為切銷加工跟壓力加工，插床和刨床皆屬切銷加工設備，插床實屬一種立式刨床，主要用於工件上開槽，加工時使用縱向、橫向滑台、齒輪的旋轉帶動曲柄使插刀做上下往復運動來切銷工件，多用於單件或小批量生產加工，由於採用單刀切削運用，其效率本較為不足，為能達到多溝加工，業界常外掛手動分度盤，增加加工多元性。
本研究目的是將原手動分度盤之常見缺點如精度上的誤差、人為疏忽、特定角度上的限制而造成的不良機率降低，提高生產良率以創造生產加工競爭力。
本研究成果顯示，利用電腦全自動化分度判別與附件結構加強穩定性、提昇準確度，確實達到原設定目標，生產效率提升的可行性。

Mechanical processing is the use of mechanical equipment to change workpieces. There are many types of equipment used in processing. The most common ones are lathes, grinders, milling machines, planers, and slotting machines.
Processing methods can be divided into pin cutting processing and pressure processing. Both slotting machines and planers are pin cutting processing equipment. The slotting machine is actually a vertical planer, which is mainly used for grooving workpieces. During processing, longitudinal and transverse slides and gears are used. The rotation drives the crank to make the inserting tool reciprocate up and down to cut the workpiece. It is mostly used for single-piece or small batch production and processing. Since it is used for single-cut cutting, its efficiency is relatively insufficient. In order to achieve multi-groove processing, the industry often uses external manual indexing. plate to increase processing diversity.
The purpose of this research is to reduce the probability of defects caused by the common shortcomings of the original manual indexing plate, such as accuracy errors, human negligence, and restrictions on specific angles, and to improve the production yield to create production and processing competitiveness.
The results of this research show that it is feasible to use computers to fully automate indexing discrimination and attachment structures to enhance stability and improve accuracy, and indeed achieve the original set goals and improve production efficiency.

摘 要 i
ABSTRACT ii
誌 謝 iii
圖 目 錄 vi
表 目 錄 ix
第一章 緒論 1
1.1研究背景 1
1.2研究動機與目的 1
1.3論文架構 4
第二章 插床機構介紹 5
2.1工作原理 5
2.2 插床技術參數 7
2.3 插床使用安全規則 7
2.4 小結 8
第三章 傳統插床裝置的限制 9
3.1惠氏急回機構 9
3.2插床的切削刀具 10
3.3插床的分度轉盤機構 12
3.4插床的工作平台空間 14
3.5小結 15
第四章 機構設計概念與裝置 17
4.1插床的分度機構 17
4.2分度計算介紹 18
4.3分度機構改善 19
4.4插床的工作平台空間的改善 21
4.5插床的Y軸進給的改善 22
4.5小結 24
第五章 改善後實作成果 25
5.1插床機構改善效益 25
5.3實驗對照組加工件情況比較 30
5.4其他加工件成果 32
5.5小結 34
第六章 結果與建議 36
6.1結果 36
6.2建議 37
參考文獻 38

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https://themechanicalengineering.com/slotter-machine/.搜尋日期：2024/6/10。
[2]劉昱廷，失效模式分析與實務運用，元神館出版社，ISBN No: 978-986-6465-39-0,2021年4月初版，2022年12月第2刷。.
[3]Slotter Machine Function -Types Of Slotting machine, 搜尋日期：2024/6/10。
https://learnmech.com/slotter-machine-function-types-slotting-machine/.
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[5]勞動部職業安全衛生署，機械安全作業標準參考手冊，103-12-11，機械安全作業標準參考手冊檔案下載-勞動部職業安全衛生署 (osha.gov.tw)。搜尋日期：2024/6/10。
[6]臺中市勞動檢查處 101年度機械設備操作維修作業危害預防觀摩會 會議手冊，搜尋日期：2024/6/10。
[7]MILLING MACHINE DIVIDING HEAD, http://www.unimillingmachine.com/news/milling-machine-dividing-head.html.
[8]Simple indexing, https://chandanvprasad.blogspot.com/2010/05/simple-indexing.html.