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研究生:張元銓
研究生(外文):Yuan-Quan Zhang
論文名稱:有效時程暨最短時效優先之V型架構生產排程系統
論文名稱(外文):Valid Duration and Shortest Time Limit Priority Based V-shaped Structure Production Scheduling System
指導教授:詹永寬詹永寬引用關係
指導教授(外文):Yung-Kuan Chan
口試委員:陳永福王暐鈞
口試日期:2024-07-08
學位類別:碩士
校院名稱:國立中興大學
系所名稱:資訊管理學系所
學門:電算機學門
學類:電算機一般學類
論文種類:學術論文
論文出版年:2024
畢業學年度:112
語文別:中文
論文頁數:69
中文關鍵詞:V型架構生產排程有效時程最短時效優先最佳化問題
外文關鍵詞:V-shaped Structure Production SchedulingValid DurationShortest Time Limit PriorityOptimization Problem
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在各種行業中,排程都扮演著至關重要的角色,例如:製造業、運輸物流業與服務業等。企業面對全球市場的激烈競爭和不斷變化的客戶需求,對於有效的排程需求日益增加。然而,有許多中小型企業因受限於資金或系統設備問題,仍採用傳統的排程方法,這些方法包括根據過往的排程經驗與規則,使用筆、紙或電子表單等工具手動完成排程,儘管成本較低,但這些方法仍需耗費大量的時間和人力資源,此外,以人工方式作業容易出現疏忽的情況,導致生產延遲或資源浪費等問題,進而影響工廠整體的生產效率和產品品質。因此,本研究為解決此問題,提出了一種基於工廠生產作業的排程系統,旨在最大化有效利用生產資源,並確保訂單能夠準時交貨。
本研究將整個訂單產品成本預估暨生產排程系統分為兩個子系統,分別是成本估算子系統及V型架構生產排程子系統。成本估算子系統的目的在於獲取包含訂單主產品與其組成元件的原物料成本以及所需的人力時間成本,而V型架構生產排程子系統是本研究基於有效時程與最短時效優先這兩項特性,所開發出的一個子系統,其子系統主要分為由上而下階段(Top-Down Stage)、由下而上階段(Bottom-Up Stage)兩個主要階段進行,由上而下階段的主要目的在於將訂單主產品與其元件的各項製程工序視為一個製程,並為每一個製程進行產線排程。由下而上階段的目的則是對每一產線中正等待生產之製程進行機台排程。經由本研究提出的排程方法,最終的結果顯示在各個月份幾乎都能在該訂單產品的預交日前完成生產,其排程結果也優於鼎新系統的排程結果。
In various industries, scheduling plays a crucial role, such as in manufacturing, transportation logistics, and service industries. Faced with fierce global market competition and constantly changing customer demands, companies are increasingly in need of effective scheduling. However, many small and medium-sized enterprises limited by funding or system equipment issues, still use traditional scheduling methods. These methods include manually scheduling based on past experience and rules using tools like pen, paper, or electronic forms. Although these methods are cost-effective, they require significant time and human resources. Moreover, manual operations are prone to negligence, leading to production delays or resource waste, which can affect the overall production efficiency and product quality from the factory. Therefore, to address this issue, this study proposes a scheduling system based on factory production operations, aiming to maximize the efficient use of production resources and ensure timely delivery of orders.
This study divides the entire order product cost estimation and production scheduling system into two subsystems: the cost estimation subsystem and the V-structure production scheduling subsystem. The purpose of the cost estimation subsystem is to obtain the raw material costs of the main order product and its components, as well as the required labor time costs. The V-structure production scheduling subsystem, developed based on the characteristics of effective scheduling and shortest lead time priority, mainly consists of two stages: the Top-Down Stage and the Bottom-Up Stage. The primary goal of the Top-Down Stage is to treat each process of the main order product and its components as a single process and perform production line scheduling for each process. The purpose of the Bottom-Up Stage is to perform machine scheduling for the processes awaiting production on each production line. The scheduling method proposed in this study shows that the final results almost always allow for the completion of production before the estimated delivery date of the order product in each month, and the scheduling results are superior to those of the Dingxin system.
摘要 i
Abstract ii
目錄 iv
表目錄 vi
圖目錄 vii
第一章 緒論 1
1.1 研究背景 1
1.2 研究動機與目的 3
第二章 文獻探討 5
2.1 排程問題之相關研究 5
2.1.1 排程問題的種類 5
2.1.2 排程方法 8
2.1.3 排程的績效目標 10
2.2 生產排程相關領域研究文獻 12
2.3 鼎新ERP系統 15
2.3.1 生產製造相關模組功能 16
2.4 資料庫系統 19
2.4.1 資料庫的定義 19
2.4.2 關聯式資料庫 20
第三章 排程系統資料庫 22
3.1 資料庫表格 23
3.2 資料表間之關聯 30
第四章 VD-STLP-VSPS System 33
4.1 成本估算子系統(PCE SubSystem) 33
4.2 V型架構生產排程子系統(VSSP Scheduler) 36
4.2.1 由上而下階段(Top-Down Stage) 38
4.2.2 由下而上階段(Bottom-Up Stage) 46
第五章 實驗結果 54
5.1 實驗設備及環境設定 54
5.2 實驗訂單資料集 55
5.3 實驗結果 55
第六章 結論與未來展望 64
參考文獻 66
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