臺灣博碩士論文加值系統

在工業4.0時代，智慧製造推動了工廠向無人化作業轉型，旨在顯著提升生產效率以及精度和穩定性。實現這一目標，工廠需要在現有三軸中心加工機的基礎上，安裝滾子凸輪四五軸分度盤，並結合零點定位系統和角度編碼器，以實現類五軸自動化生產，從而提高加工生產效率、精度和穩定性。然而，目前市場上的技術僅實現了滾子凸輪四五軸分度盤與零點定位系統或角度編碼器的單獨整合，尚無將這三者進行整合的技術。
本研究旨在探索滾子凸輪四五軸分度盤、零點定位系統和角度編碼器的結合，並將其設計成具備彈性組合功能的模組化設備。此設計不僅能幫助業者將現有的三軸中心加工機升級為類五軸製造系統，更能顯著提升加工的效率和品質。通過深入分析滾子凸輪四五軸分度盤、零點定位系統和角度編碼器的結構設計，本研究最終實現了三合一的模組化設計，使其能夠靈活地組合各種功能模組，滿足不同的加工需求。
本研究進一步進行了效能評估、競爭優勢分析及預期效益分析，證明所提出的三合一整合系統在類五軸優化環境中的可行性和優勢。具體來說，結果顯示，三合一整合設計不僅顯著提高了類五軸工具機的運行生產效率和加工精度，還實現了低磨耗和高穩定性，能夠適應類五軸加工所需的高生產效率和高精度的生產環境。
此外，本研究還探討了該整合系統在實際應用中的潛在挑戰和解決方案。例如，系統的初期設置和校準可能需要較高的技術水平，但一旦設置完成，後續的操作和維護將變得相對簡單。通過這些措施，業者可以更有效地實現生產自動化，降低人力成本，同時提高生產的一致性和品質。
綜上所述，本研究所提出的滾子凸輪四五軸分度盤、零點定位系統與角度編碼器的三合一整合設計，為實現智慧製造的目標提供了一種可行且高效的解決方案。它不僅能滿足現代工業對高效率和高精度的要求，還能為未來的工業發展提供新的技術基礎和發展方向。

In the era of Industry 4.0, smart manufacturing has driven factories to transform towards unmanned operations, aiming to significantly enhance production efficiency as well as precision and stability. To achieve this goal, factories need to install roller cam 4/5-axis indexing tables on existing three-axis machining centers and integrate them with zero-point positioning systems and angular encoders. This setup can realize quasi-5-axis automated production, thereby improving machining efficiency, precision, and stability. However, current market technologies only integrate roller cam 4/5-axis indexing tables with either zero-point positioning systems or angular encoders, without a solution that combines all three.
This research aims to explore the combination of roller cam 4/5-axis indexing tables, zero-point positioning systems, and angular encoders, designing them into modular equipment with flexible combinations. This design not only helps manufacturers upgrade existing three-axis machining centers to quasi-5-axis manufacturing systems but also significantly enhances processing efficiency and quality. By thoroughly analyzing the structural designs of the roller cam 4/5-axis indexing table, zero-point positioning system, and angular encoder, this research ultimately achieves a modular design that integrates all three, allowing flexible functional module combinations to meet various processing needs.
Further performance evaluations, competitive advantage analyses, and expected benefits analyses demonstrate the feasibility and advantages of the proposed three-in-one integrated system in a quasi-5-axis optimized environment. Specifically, the results show that the three-in-one integrated design significantly improves the operating efficiency and machining precision of quasi-5-axis machine tools, achieving low wear and high stability, and adapting to the high-efficiency and high-precision production environment required for quasi-5-axis machining.
Additionally, this study explores the potential challenges and solutions in the practical application of the integrated system. For example, the initial setup and calibration of the system may require a high level of technical expertise, but once set up, subsequent operations and maintenance become relatively simple. Through these measures, manufacturers can more effectively achieve production automation, reduce labor costs, and enhance production consistency and quality.
In summary, the proposed three-in-one integration of roller cam 4/5-axis indexing tables, zero-point positioning systems, and angular encoders provide a feasible and efficient solution for achieving the goals of smart manufacturing. It not only meets the modern industry's demands for high efficiency and high precision but also offers a new technological foundation and development direction for future industrial advancements.

摘要 i
ABSTRACT ii
致謝 iv
目錄 vi
圖目錄 vii
表目錄 viii
第一章緒論 1
1-1前言 1
1-2研究動機與目的 2
第二章文獻探討 4
2-1 滾子凸輪四五軸分度盤(Roller cam four-five axis rotary table) 4
2-2 零點定位系統(Zero-point clamping chunk) 6
2-3 角度編碼器(Angle encoders) 9
2-4 零點定位系統與分度盤結合 13
2-5 角度編碼器與分度盤結合 14
第三章研究方法 15
3-1三合一整合外觀設計 15
3-2模組化整合設計 17
3-2-1 滾子凸輪結構設計 17
3-2-2 零點定位系統結構設計 .20
3-2-3 角度編碼器結構設計 24
3-2-4 三合一整合結構設計 27
3-3 三合一整合模組功能 32
第四章結果與討論 35
4-1系統整合效能評估 35
4-2競爭優勢分析 37
4-3預期效益 43
第五章結論 47
參考文獻 49

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