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研究生:陳蘊
研究生(外文):Yun Chen
論文名稱:以彈性速率法求解經濟批量排程問題的倉儲大小與成本
論文名稱(外文):Applying the Flexible Rate Approach to Solve the Cost and Warehouse Size of the Economic Lot Scheduling Problem
指導教授:張育仁張育仁引用關係
指導教授(外文):Yu-Jen Chang
口試委員:張育仁曾懷恩張寧群
口試委員(外文):Yu-Jen ChanHwai-En TsengNi-Chun Chang
口試日期:2015-06-26
學位類別:碩士
校院名稱:東海大學
系所名稱:資訊管理學系
學門:電算機學門
學類:電算機一般學類
論文種類:學術論文
論文出版年:2015
畢業學年度:103
語文別:中文
論文頁數:91
中文關鍵詞:經濟批量共同週期彈性速率倉儲蟻群系統
外文關鍵詞:economic lotcommon cycleflexible ratewarehouseant colony system
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  • 收藏至我的研究室書目清單書目收藏:1
經濟批量排程問題是指單一機器生產多種產品時,對產品的生產順序進行排序,並決定生產批量的大小以及何時該開始生產,目標為得到最小的總生產成本,且生產排程必須為合理可行。而為了貼近現實的生產情況,學者們陸續將經濟排程問題分成各種情境來討論,其中一種考量許多企業生產完產品時,都需要進入儲藏的過程,就會有倉儲租賃成本。因此總成本不可能只去計算存貨持有成本和整備成本,期間的倉儲的租賃成本也該納入考量;本研究假設企業需要租借外部倉儲空間,建立數學模式,求解經濟批量排程問題的倉儲空間與總成本(包括租賃成本),目標為求得最佳總成本。
傳統上,經濟批量排程問題皆假設機台以最大的生產速率來進行生產,有學者研究發現在機器有閒置時間下,有效的降低生產速率進行生產,可減少存貨持有成本,平均總成本因而下降。因此本研究考慮多個產品的經濟批量排程問題,假設機器在共同週期法下,挑選產品中存貨持有成本最高的產品,使用閒置時間進行彈性速率法來變更生產速率,並求解所需的倉儲空間的大小。
求解此問題的關鍵因素為利用蟻群系統演算法搜尋較佳化的生產順序以求得較佳的可行解。數據結果顯示共同週期法下運用彈性速率法可以比共同週期法下運用固定速率法求解出更低的成本,有明顯的改善程度。本研究提出在共同週期法下速率變更的數學模式可以做為其他相關研究的參考。

The ELSP is concerned with the scheduling of cyclical production of n≥2 products on a single facility in equal lots over an infinite planning horizon, assuming stationary and known demands for each product. The objective of the ELSP is to determine the lot size and the schedule of production of each product so as to minimize the total cost incurred per unit time. When a company does not have enough storage space, it must rent an outsourcing warehouse space from other companies to store products. If this condition happening, a manager will need to consider following: (1) how to calculate the exact warehouse size and (2) how does the rent cost affect the average total cost. Therefore, this study discusses the above two issues as a company must rent an outsourcing warehouse space from other companies. This research uses the flexible rate method to solve the warehouse size and average total cost of the economic lot scheduling problem under the common cycle approach.
Our approach applied the extra idle time for changing the production rate of one product in order to reduce the holding cost and warehouse rental cost. This study uses the flexible rate method to pick a particular product with the highest holding cost and change its production rate. In this study, as applying the flexible rate method to adjust the production rate of a product, it does not only affect the holding costs, but also impacts the warehouse rent sizes.
This study will investigate how to apply the ant colony system to find a the optimal production sequence and solution under the common cycle approach. The numerical experiment shows our flexible rate method can obtain better solutions than the fixed rate method. Our study can help decision makers to schedule all products sequence, compute the related costs and rent the exact outsourcing warehouse space.

第一章 緒論 1
1.1 研究背景與動機 1
1.2 研究目的 4
1.3 研究方法與步驟 4
1.4 論文架構 5
第二章 文獻探討 7
2.1 經濟批量排程問題 7
2.1.1 經濟批量排程問題常見的求解方法 8
2.1.2 經濟批量排程問題延伸研究 12
2.2 倉儲相關文獻 13
2.3 變更速率生產方法的相關文獻 14
2.4 解決順序性問題常見的方法 16
2.5 小結 21
第三章 ELSP數學模式建立與求解 22
3.1 ELSP的符號定義與基本假設 22
3.1.1 符號定義 22
3.1.2 基本假設 22
3.1.3 在共同週期法下的倉儲空間推導 23
3.2 彈性速率變更下ELSP模式 26
3.2.1 基本假設與數學符號 26
3.2.2 本研究數學符號定義 26
3.2.3 在共同週期法下運用彈性速率之公式建立 27
3.2.4 成本項分析 28
3.2.5 彈性速率下倉儲的租賃成本 29
3.2.6 數學模式建構 41
3.3 以螞蟻演算法求解生產順序 42
3.3.1 螞蟻系統介紹 42
3.3.2 蟻群系統介紹 45
3.3.3 ACS求解ELSP問題 47
3.4 小結 51
第四章 數值範例與數據實驗 53
4.1 數值範例 53
4.2 隨機實驗 67
4.3 小結 70
第五章 結論與未來研究方向 71
5.1 結論 71
5.2 未來研究方向 71
參考文獻 73

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