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研究生:陳瑞陽
研究生(外文):Chen, Jui-Yang
論文名稱:陽極氧化表面處理對純鈦與牙科陶瓷鍵結強度之研究
論文名稱(外文):Evaluation of Anodic Oxidized Surface Treatment on Bond Strength of Dental Porcelain to Pure Titanium
指導教授:鍾啟仁鍾啟仁引用關係許學全
指導教授(外文):Chung, Chi-JenHsu, Hsueh-Chuan
口試委員:許學全何文福鍾啟仁
口試委員(外文):Hsu, Hsueh-ChuanHo, Wen-FuChung, Chi-Jen
口試日期:2015-01-26
學位類別:碩士
校院名稱:中臺科技大學
系所名稱:醫學工程暨材料研究所
學門:工程學門
學類:綜合工程學類
論文種類:學術論文
論文出版年:2015
畢業學年度:103
語文別:中文
論文頁數:90
中文關鍵詞:純鈦陶瓷鍵結強度噴砂陽極氧化
外文關鍵詞:pure titaniumporcelainbond strengthsandblastinganodic oxidation
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由於鈦具有優異的生物相容性,因此可作為理想的人工義齒基材。目前於鈦表面噴砂後燒附陶瓷,金屬與陶瓷的鍵結強度未臻理想,使得純鈦於牙科臨床應用始終令人擔憂。本研究旨在評估陽極氧化表面處理對商業用純鈦金屬與牙科陶瓷結合性質之影響。研究過程選用商業用純鈦(c.p.Ti)為基材,其表面經矽砂紙研磨後,試片依不同的表面處理方式分成四個組別:未處理(UT組)、陽極氧化處理(AT組)、噴砂處理(ST組)及噴砂後再陽極氧化處理(SAT組)。表面處理後的所有試片,使用掃描式電子顯微鏡(SEM)觀察其表面形貌特徵,以粗度計測量其表面粗糙度,並以X光光電子能譜儀(XPS)分析表面的化學物質。之後再將純鈦專用之超低溫瓷粉燒附於處理後的金屬表面,以能量散射光譜儀(EDS)分析金屬與陶瓷結合界面之元素擴散情形,並以萬能試驗機做三點彎曲測試測量金屬與陶瓷的鍵結強度。三點彎曲試驗後之金屬試片與陶瓷的破斷面以場發射掃描式電子顯微鏡觀察其形貌,使用能量散射光譜儀(EDS)以點方式分析破斷面殘留之元素成分,並以面分析方式對試片表面陶瓷殘留量進行定量分析,比對金屬與陶瓷的鍵結強度。
實驗結果顯示:純鈦金屬經過不同表面處理後,噴砂再陽極氧化處理(SAT組)的表面粗糙度值1.79 µm為最大;噴砂再陽極氧化處理(SAT組)後燒附牙科陶瓷的試片,可測得的金屬與陶瓷鍵結強度47.7 MPa為ISO 9693所規範之最低數值25 MPa 的1.88倍。所有經三點彎曲測試後之純鈦金屬試片的破斷面均發現陶瓷殘留,在陶瓷的破斷面則有鈦金屬殘留,破斷的位置都出現在純鈦金屬與陶瓷的結合界面處且呈現出貼附及黏附混合斷裂型態。最後將本研究之實驗結果實際應用於臨床牙冠(Crown)的製作,以噴砂後再陽極氧化乃純鈦金屬燒附陶瓷最佳化的表面處理方式,此研究結果將可提供日後牙科用鈦金屬研發的參考依據。

With its superior biocompatibility, titanium has become an ideal material for artificial dental application. The bonding strength between metal and porcelain is not enough using current technology, in which porcelain is sintered on the sandblasted titanium surface, which makes the application of pure titanium in dentistry a disconcerting matter. The aim of present study is to assess the effects of anodic oxidation on the bonding properties between commercially pure titanium (c. p. Ti) and dental porcelain. After the surface was grinded with silica sand, the specimens were divided into four groups based on different surface treatment methods: untreated (UT) group, anodic oxidation treatment (AT) group, sandblast treatment (ST) group, and anodic oxidation treatment after sandblasting (SAT) group. Scanning electronic microscope (SEM) was used to observe the surface features and the characteristics of all surface treated specimens. The surface roughness is measured with a surface roughness measuring instrument, and the chemical composition on the surface was analyzed using the X-ray photoelectron spectrometer (XPS). Ultra-low fusing porcelain was then fused on the treated surface of c.p. Ti. Energy dispersive spectrometer (EDS) was used to analyze the element diffusion on the bonding interface between metal and porcelain. The bonding strength between the metal and the porcelain was measured by three-point bending test using a universal testing machine. The features on the fractured section of the metal specimen and the porcelain that endured three-point bending test were observed using a field emission scanning electron microscope. The residual elements on the fractured surface were analyzed with EDS, and quantitative analysis for the amount of porcelain residue remained on the surface of the specimen was conducted using surface analysis method in order to compare the metal and the porcelain bonding strengths. The results showed that: the surface roughness measurement of the SAT group at 1.79 µm, was the greatest among the different surface treated pure titanium specimens. The metal and porcelain bonding strength of the specimen fused with dental porcelain in SAT group was 47.7 MPa, which was 1.88 times greater than 25 MPa specified by ISO 9693. Porcelain residues were found in the fractured surfaces of all pure titanium specimens after measuring the three-point bending test, while titanium residues were found in the fractured surfaces of porcelain. The location of the fractures was found to be in the bonding interface between pure titanium and porcelain, exhibiting mixed fracture pattern of both cohesion and adhesion failures. Finally, the present study has applied the results in the manufacturing of clinical crown, demonstrating that anodic oxidation treatment after sandblasting is the best surface treatment for porcelain fusing to c.p.Ti. The results from the present study may be used as a reference for the research and development of dental titanium in the future.
中文摘要 I
AbstractIII
總目錄 V
圖目錄 IX
表目錄 XIII
第一章 前言 1
1-1 研究動機 1
1-2 研究目的 5
第二章 文獻回顧 7
2-1 生醫材料 7
2-2 牙科用合金 9
2-3 鈦 10
2-4 牙科陶瓷 13
2-5 噴砂 15
2-6 陽極氧化 17
2-7 金屬與陶瓷嵌合 20
2-8傳統陶瓷融合金屬牙冠 22
2-9 電腦輔助設計/製造純鈦基底冠製作技術(CAD/CAM技術) 24
第三章 材料與方法 26
3-1 實驗流程 26
3-2 試片製備及表面處理 27
3-3 陽極氧化表面處理 27
3-3-1 電解液製備 27
3-3-2 陽極氧化處理之參數 27
3-3-3 純鈦表面陽極氧化處理 28
3-4 噴砂處理 29
3-5 材料表面分析 29
3-5-1 形貌觀察 29
3-5-2 晶相分析 29
3-5-3 元素分析 30
3-5-4 粗糙度量測 30
3-5-5 水滴接觸角測試 30
3-6 陶瓷堆築 31
3-7 鍵結強度測試 32
3-8 金屬/陶瓷界面分析 33
3-9 金屬/陶瓷破斷面分析 34
3-10 臨床牙冠製作 34
第四章 結果與討論 37
4-1 晶相分析結果 37
4-2 表面形貌 38
4-3 表面粗糙度量測結果 39
4-4 水滴接觸角量測結果 41
4-5 表面化學成分分析結果 43
4-6 金屬/陶瓷橫截面影像 46
4-7 金屬/陶瓷鍵結強度測試結果 48
4-8 金屬/陶瓷破斷面型態與元素分析結果 49
4-9 破斷面元素定量分析 56
4-10臨床牙冠製作成品 57
第五章 結論 64
參考文獻 65
作者自述 73


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