臺灣博碩士論文加值系統

在顯示器(Liquid Crystal Display：LCD)面板製造產業領域裡，隨著科技時代的進步，產品發展朝輕、薄(單板厚度0.7/0.5/0.4mm..等)、窄框(TFT 端子線路間距 1.8/1.2/0.8mm..等)、高解析度與多功能的整合導向，並為了提高基板利用率，其面板切割目前新產品設計已朝向Panel頭尾相接製程技術發展。
本論文針對如何改善在薄型化窄邊框LCD頭尾相接面板切割技術所遭遇到製程(Chipping)缺陷和最佳參數範圍的問題，使用日本三星MDI工業株式會社所生產的MPX之同步上下面板切割加工機，以Penent輪刀(MDI) (角度:125度/齒數:110/齒深:10mm )，利用x與y方向偶數刀分段切割跳刀及以應用部分因子實驗設計進行，針對康寧EAGLE XG Slim型，厚度0.4mm的玻璃基板切割，就影響切割製程主要因子(刀壓、深度、裂片溫度、chuck y speed)，再以反應曲面實驗法之中央合成設計法求解出切割頭尾相接panel之最佳參數範圍組合，顯示反應曲面法應用於切割時可得到正確的二次多項式迴歸目標函數，不僅可縮短工時、提高良率(Yield)，對於產品導入量產之時間與成本具有正面之幫助、進而達到客戶需求，及提高市場競爭力。

At present the Liquid Crystal Display manufacturing fields，following process of the technology, the development trends of different electric equipment products move towards the light, thin(thickness of Glass:0.7/0.5/0.4mm,etc), Narrow border(TFT Electric circuit spacing:1.8/1.2/0.8mm,etc), High-resolution and multi-functional merger direction. Following the Optimal utilization trends， the Liquid Crystal Display manufacturing goes also towards the cutting process of Top-tail glass.
The paper is applied the response surface method(RSM) to solve the optimal parameters and defect(chipping) of the cutting process on Top-tail glass for the Thin and Narrow border LCD cell. MPX flipless system machines that using upper and lower wheels scribed panel Synchronized made from the Mitsuboshi Diamond Industrial Company(MDI) of japanese then the penent Diamond wheel(Angle: 125 degrees / number of teeth: 110 / tooth depth: 10mm) applies Sub-cutting (EVEN jump scribe respectively by X and y direction) on Corning EAGLE XG-Slim 0.4mm thick glass and the factional factor method to find out the effective factors of the cutting process for Top-tail glass .
The result showed that the Cutting force、pressure depth、 Steam break temperature、chuck y speed are the key factors， then the three key factors are applied with both the response surface method and the central compsoite design to solve the optimal parameters ranges and an Quadratic polynomial regression function .The time and cost of new product development not only can be shortened greatly ，but also gain to strengthen company's process yield、 international competition，and incorporated business to manage continuously forever .

口試合格證 I
中文摘要 Ⅱ
英文摘要 Ⅳ
誌謝 Ⅵ
目錄 VII
表目錄 IX
圖目錄 X
第一章 緒論 1
1-1 研究背景與動機 2
1-2 研究目的 4
1-3 研究流程 5
1-4 內容大綱 7
第二章 文獻探討 9
2-1 LCD技術簡介 9
2-2 LCD 玻璃面板相關資訊 11
2-2 -1傳統面板切割與頭尾相接面板切割製程差異 12
2-2-2面板切割失效種類與原因探討 14
2-3解決策略 15
2-4實驗設計方法 19
2-4-1實驗設計的基本原理 20
2-4-2實驗設計的重要名詞定義 21
2-4-3實驗設計的應用 21
2-5反應曲面法(Response Surface Method)簡介 22
2-5-1實驗設計的應用 25
2-5-2最佳反應值 28
2-5-3反應曲面法實驗步驟 29
2-5-4反應曲面法優點 31
2-6 基因演算法與估計與假設檢定簡介 33
第三章 研究方法 40
3-1切割製程理論 41
3-2實驗設備與材料 44
3-2-1切割刀輪 44
3-2-2設備機台 49
3-3部分因子實驗法 53
第四章 實驗結果與綜合討論 55
4-1頭尾相接面板切割製程結果與資料分析 55
4-2確認頭尾相接面板切割製程實驗結果 62
第五章 結論與未來展望 64
參考文獻 66

[1] Biles, W. E., and Swain, J. J., “Response Surface Method for
Experiential Optimization of Multi-Responses Process, Industrial
andEngineering Chemistry, Vol. 13, No. 3, pp. 134-155, 2000.
[2] Biles,W.E.,and Swain,j.j.,“Response Surface Method for Experiential
optimization of Multi-Responses Process,Industrial and Engineering
Chemistry ,Vol.13,No.3,pp.134-155,2000.
[3] 陳建銘,液晶顯示器技術入門,全華科技,P145 -P210,2005.
[4] 戴金琪,2003,以反應曲面方法改善銅導線晶圓封裝之銲線製程
問題,元智大學工業工程與管理學系碩士論文.
[5] DelCastillo, E., Montgomery, D. C. and McCarville, D. R.,“Modified
Desirability Functions for Multiple Response Optimization, Journal
of Quality Technology, Vol. 28, No. 3, pp. 337-345, 1996
[6]李輝煌,田口方法-品質設計原理與實務,高立圖書,(2000).
[7]Neter,Kutner, Nachtsheim,Wasserman 原著,陳立信編譯,實驗設計,華泰文化事業公司,P345 - P390,2000
[8] 黃焜銘,應用田口方法探討半導體封裝之銲線製程銲墊微細間距
最佳參數,雲林科技大學,2002
[9]. Jang, A., “Robust Tolerance Design by Response Surface
Methodology, International Journal of Advanced Manufacturing
Technology, Vol. 15, No. 6, pp. 399-403, 1999.
[10] Khuri, A. J., and Cornell, J. A., “Response Surface: Design and
Analysis, Marcel Dekker, New York, 1996.
[11] Madahav, S. P. 原著,黎正中譯,「穩健設計之品質工程」,台
北圖書股份有限公司,台北,1993.
[12] Dr. Uwe Stute, “Machining of Transparent Materials by Multiple
Absorption - Contents and Results Glasstec, Düsseldorf, 2004.
[13] Toshihko Ono, “Study on LCD Glass Substrate Cutting Using
Scribe and Break Method, March, 2001.
[14] Hyoung-Shik KANG, “A Study of Cutting Glass by Laser, Proc.
Spie Vol.4426, pp367-370, (2002).
[15] Myers, R. H., and Montgomery, D. C., “Response Surface
Methodology Process and Product Optimization Using Designed
Experiments, JohnWiley and Sons, New York, 1995.
[16] Khuri, A. J., and Cornell, J. A., “Response Surface: Design and
Analysis, Marcel Dekker, New York, 1996.
[17] Harrington, E. C., Jr., “The Desirability Function, Industrial
QualityControl, Vol. 21, No. 10, pp. 494-498, 1965.
[18] 顧鴻壽,光電液晶平面顯示器技術基礎及應用,新文京,2004.
[19] 周鵬程,遺傳演算法原理與應用—活用Matlab, 全華科技,2010
[20] 白賜清,統計方法, 中華民國品質學會,2005